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JAGUAR 3.4 and 3.8 Litre S Type 1963-1968 Factory Workshop & Spare Parts Manual | PDF Download | carmanualsdirect

JAGUAR 3.4 & 3.8 S Type 1963-68 Workshop Manual | PDF Download

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JAGUAR 3.4 and 3.8 Litre S Type 1963-1968 Factory Workshop & Spare Parts Manual | PDF Download

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JAGUAR 3.4 and 3.8 Litre S Type 1963-1968 Factory Workshop & Spare Parts Manual | PDF Download

This Jaguar Workshop Manual is for the following Jaguar Cars made between 1963-1968.

  • Jaguar 3.4 Litre S Type Saloon
  • Jaguar 3.8 Litre S Type Saloon

The following is a detailed list of information in this Jaguar Service Manual.

  • GENERAL INFORMATION
  • ENGINE
    • Air Cleaners
    • Bottom Chain Tensioner - Removal, Refitting
    • Camshafts - Removal, Refitting, Overhaul
    • Compression Pressures
    • Connecting Rod and Bearings - Removal, Overhaul, Refitting, Big-end bearing replacement
    • Crankshaft - Removal, Overhaul, Refitting
    • Crankshaft Damper and Pulley - Removal, Overhaul, Refitting
    • Crankshaft Rear Oil Seal - Removal, Replacing the Seal, Refitting
    • Cylinder Block - Overhaul
    • Cylinder Head - Removal, Overhaul, Refitting
    • Data
    • Decarbonising and Grinding Valves
    • Engine Details
    • Engine - Removal and Refitting
    • Engine - To Dismantle
    • Engine - To Assemble
    • Engine Mountings
    • Front Engine Mountings
    • Rear Engine Mounting (Standard Transmission and Overdrive Models)
    • Rear Engine Mounting (Automatic-Transmission)
    • Engine Stabilisers
    • Exhaust Manifolds - Removal, Refitting
    • Flywheel - Removal, Overhaul, Refitting
    • Ignition Timing
    • Inlet Manifold - Removal, Refitting
    • Oil Filter - Removal, Refitting, Element Replacement
    • Oil Pump - Removal, Dismantling, Overhaul, Re-assembling, Refitting
    • Oil Sump - Removal, Refitting
    • Pistons and Gudgeon Pins - Removal, Overhaul, Refitting
    • Routine Maintenance
    • Sparking Plugs - Service Procedure, Analysing Service Conditions, Standard Gap Setting, Sparking Plug Inserts
    • Tappets, Tappet Guides and Adjusting Pads - Removal of Tappets and Adjusting Pads, Overhaul, Tappet Guide Replacement
    • Timing Gear - Removal, Dismantling, Overhaul, Assembling, Refitting
    • Valves and Springs - Removal, Overhaul, Valve Clearance Adjustment, Refitting
    • Valve Guides - Replacement
    • Valve Seat Inserts - Replacement
    • Valve Timing
  • CARBURETTERS AND FUEL SYSTEM
    • Description
    • Throttle spindle glands
    • Idling
    • Data
    • Routine Maintenance
    • Lubricate carburetter piston damper
    • Checking carburetter slow running
    • Cleaning carburetter filters
    • Fuel feed line filter
    • Carburetters - Removal, Refitting
    • Cleaning the suction chamber and piston
    • Carburetter tuning
    • Float chamber fuel level
    • Centring the end
    • Auxiliary Starting Carburetter - Description, Adjustment, Thermostatic switch-removal and refitting
    • Throttle Control Linkage Setting
  • THE FUEL SYSTEM
    • The Petrol Pump - Description, Operation, Removal, Refitting
    • Replacing the delivery chamber diaphragm
    • Resetting the armature and diaphragm assembly
    • Petrol Tanks - Removal, Refitting
    • Petrol Gauge Tank Units - Removal, Refitting
  • COOLING SYSTEM
    • Data
    • Routine Maintenance
    • Checking radiator water level
    • Care of the cooling system
    • Frost Precautions
    • Anti-freeze
    • Engine heater
    • Radiator - Removal , Cleansing the system, Refitting
    • Fan - Removal, Refitting
    • Automatic Fan Belt Tensioner
    • Fan Belt - Removal, Refitting
    • Thermostat - Removal, Checking, Refitting,
    • Data
    • Water Pump - Removal, Dismantling, Checking, Reassembly, Refitting
    • Water Temperature Gauge
  • CLUTCH
    • Description
    • Data
    • Routine Maintenance
    • Clutch fluid level
    • Clutch free travel
    • Recommended hydraulic fluids
    • Hydraulic system-general instructions
    • Bleeding the system
    • Flushing the system
    • Removing and refitting a flexible hose
    • The Master Cylinder - Principle of operation, Removal, Refitting
    • Renewing the master cylinder seals
    • Master cylinder push-rod-free travel
    • The Slave Cylinder - Removal, Dismantling, Assembling, Refitting
    • The Clutch Unit - General Instructions
    • Clutch cover assembly
    • Release bearing
    • Condition of clutch facings
    • Alignment
    • Pedal adjustment
    • Removal of clutch - Dismantling, Assembling, Refitting
    • Data for clutch lever tip setting
    • Fault finding
  • GEARBOX AND OVERDRIVE
    • Gearbox Ratio Data
    • Data
    • Routine Maintenance
    • Recommended Lubricants
    • Gearbox - remove and refit
    • Gearbox - dismantle
    • Dismantling the mainshaft
    • Dismantling the constant pinion shaft
    • Gearbox - re-assemble
    • Checking layshaft end float
    • Assembling the mainshaft
    • Assembling the second gear synchro assembly
    • Fitting the second gear assembly to the mainshaft
    • Assembling the third/top synchro assembly
    • Fitting the third/top synchro assembly to the mainshaft
    • Assembling the constant pinion shaft
    • Assembling the gears to the casing
    • Fitting the top cover
    • Fitting the extension
    • Fitting the clutch housing
  • OVERDRIVE
    • Description
    • Method of operation
    • Routine Maintenance
    • Recommended Lubricants
    • Dismantling and re-assembling - Removing the overdrive from the gearbox
    • Dismantling the overdrive - Inspection, Re-assembling the overdrive
    • Refitting the overdrive to the gearbox
    • Components
    • The operating valve
    • The hydraulic system
    • The pump valve
    • The Pump - Dismantling, Assembly
    • Hydraulic Pressure
    • The Accumulator Piston and Spring - Removal
    • The Control System
    • Wiring Circuit
    • Operating solenoid
    • Data
    • Operating Instructions
    • Fault Finding
    • Service Tools
  • AUTOMATIC TRANSMISSION (Linkage and Controls)
    • Description
    • Anti-creep System
    • Data
    • Routine Maintenance
    • Operation
    • Selector
    • To release transmission from P (Park) when facing UP HILL
    • To release transmission from P (Park) when facing DOWN HILL
    • Service Adjustments:
    • Accelerator to governor lever adjustment
    • Starter cut-out and reverse light switch
    • Manual selector cable adjustment
    • Anti-creep throttle switch adjustment
    • PROPELLER SHAFT
    • Description
    • Routine Maintenance
    • Propeller Shaft (Standard Transmission Models) - Removal, Refitting
    • Propeller Shaft (Overdrive and Automatic Transmission Models) - Removal
    • Refitting
    • The Universal Joints - Examine and check for wear, dismantle, Assembling
  • REAR AXLE
    • Description
    • Data
    • Axle Ratios
    • Recommended Lubricants
    • Routine Maintenance
    • Checking rear axle oil level
    • Changing the rear axle oil
    • The Axle Unit - Removal, Refitting
    • The Rear Hubs - Removal, Dismantling, Assembling, Refitting
    • The Halfshafts - Removal, Refitting
    • The universal joints
    • The Differential Unit - Description
    • Principle of operation
    • The output shafts
    • Removing the differential assembly from the carrier
    • Dismantling the differential unit
    • Assembling the differential unit
    • Pinion adjustment
    • Differential bearing pre-load and drive gear adjustment
    • Final assembly
    • Tooth contact
    • Special Tools
    • STEERING
    • Description
    • Data
    • Routine Maintenance:
    • Steering Box (Standard Steering)
    • Steering Idle Lever Housing
    • Steering Tie-Rods
    • Wheel Swivels
    • Front Wheel Alignment
    • Recommended Lubricants
    • Steering Unit - Removal, Dismantling, Assembling, Refitting
    • Wormshaft End Float
    • Rocker Shaft End Float
    • Steering Wheel - Removal, Refitting
    • Steering Column - Removal, Dismantling, Re-assembling, Refitting
    • Lower Steering Column - Removal, Dismantling and Re-assembly, Refitting
    • Steering Idler Assembly - Removal, Dismantling, Assembling, Refitting
    • Steering Arm - Removal, Refitting
    • Tie Rod - Removal, Refitting
    • Track Rod - Removal, Dismantling, Assembling
    • Front Wheel Alignment
    • Lock Stop Adjustment
    • Accidental Damage
  • POWER-ASSISTED STEERING - FIRST TYPE
    • Description
    • The Steering Unit
    • Data
    • The Valve
    • The Rocker Shaft
    • Routine Maintenance
    • Checking the Steering Reservoir Oil Level
    • Steering Idle Lever Housing
    • Steering Tie-Rods
    • Recommended Lubricants
    • Operation
      • (a) Steering in straight ahead position
      • (b) Steering on lock
    • The Steering Unit - Removal, Dismantling, Assembling
    • The End Cover
    • Rocker Shaft Adjustment
    • Rocker Shaft Assembly
    • Replacement of Top End Plate Oil Seal
    • The Reservoir
    • Bleeding the System
    • Steering Idler Assembly - Removal, Dismantling, Assembling
    • Refitting
    • Fault Finding
      • 1. High Steering Effort
      • 2. Noise (the installation is noisy at engine idling speed)
      • 3. Oil Leaks
  • POWER-ASSISTED STEERING - SECOND TYPE
    • Description
    • The Steering Unit
    • Data
    • The Valve
    • The Rocker Shaft
    • Routine Maintenance
    • Checking the Steering Reservoir Oil Level
    • Steering Idle Lever Housing
    • Steering Tie-Rods
    • Recommended Lubricants
    • Operation
      • (a) Steering in straight ahead position
      • (b) Steering on lock
    • The Steering Unit (Second Type) - Removal, Dismantling, Assembling
    • The Top Cover
    • The Rocker Shaft Cover
    • Rocker Shaft Adjustment
    • Replacement of Top Cover Oil Seal
    • The Reservoir
    • Bleeding the System
    • Steering Idler Assembly - Removal, Dismantling, Assembling
    • Lock Stop Adjustment
    • Fault Finding:
      • 1. High Steering Effort
      • 2. Noise
      • 3. Oil Leaks
    • Accidental Damage
    • The Pressure Pump - Operation, Removal, Dismantling, Inspection and Assembly, Refitting
  • FRONT SUSPENSION
    • Description
    • Data
    • Routine Maintenance
    • Front suspension
    • Front shock absorbers
    • Wheel swivels
    • Front wheel alignment
    • Front Suspension Assembly - Removal, Refitting,
    • Suspension Bump Stop
    • Hydraulic Dampers - Removal, Refitting
    • Coil Springs - Removal, Refitting
    • Coil spring packing pieces
    • Wheel Hubs - Removal, Dismantling, Refitting
    • Bearing end-float adjustment
    • Stub Axle Carriers - Removal, Refitting
    • Lower Wishbone - Removal, Fitting the rubber/steel bushes, Refitting
    • Lower Wishbone Ball Joint - Removal, Dismantling, Reassembling
    • Adjustment of the ball joint, Refitting
    • Upper Wishbone - Removal, Dismantling, Fitting the rubber/steel bushes , Reassembling, Refitting
    • Upper Wishbone Ball Joint - Removal, Refitting
    • Castor Angle Adjustment
    • Camber Angle Adjustment
    • Anti-Roll Bar - Removal, Fitting the link arm bush, Refitting
    • Accidental Damage
  • REAR SUSPENSION
    • Description
    • Data
    • Routine Maintenance
    • Recommended lubricants
    • Rear Suspension - Removal, Refitting
    • Road Spring and Hydraulic Damper Assembly - Removal, Refitting
    • Hydraulic Dampers - Removal, Refitting
    • Radius Arm - Removal, Refitting
    • Wishbone - Removal, Refitting
    • Wishbone Outer Pivot - Removal, Dismantling, Reassembly, Bearing adjustment, Refitting
    • Inner Fulcrum Wishbone Mounting Bracket - Removal Refitting
    • Rear Wheel Camber Angle-Adjustment
    • Accidental Damage
    • Special Tools
  • BRAKES
    • Description
    • Handbrake
    • Data
    • Routine Maintenance
    • Brake fluid level
    • Brake fluid level warning light
    • Friction pads-examination for wear
    • Friction pads-renewal
    • Brake servo air cleaner
    • Bleeding the brake hydraulic system
    • Brake overhaul-precautions
    • The Master Cylinder - Operation, Removal
    • Renewing the master cylinder seals
    • Master cylinder push-rod-free travel
    • The Brake Assembly - Assembling
    • Renewing the friction pads
    • Renewing cylinder seals
    • Handbrake - Operation, Friction pad carriers-removal, Dismantling, Friction pad carriers-refitting
    • Handbrake cable adjustment
    • Handbrake friction pads-renewing
    • Handbrake cable - removal, Refitting
    • The Brake Fluid Level and Handbrake Warning Light - Description
    • Handbrake warning light switch-setting
    • The Vacuum Reservoir and Check Valve - Description, Removal, Refitting
    • Lockheed 6i" Vacuum Servo Unit
    • Booster Piston
    • Slave cylinder
    • Control valve
    • Service Tools
  • WHEELS AND TYRES
    • Description
    • Data
    • Road Wheels
    • Wheel Alignment and its Association with Road Camber
    • Tyee and Wheel Balance
    • Tyee Replacement and Wheel Interchanging
    • Wire Spoke Wheels, Description, Removal and Dismantling, Rebuilding, Trueing
  • BODY AND EXHAUST SYSTEM
    • The Instrument Panel - Opening, Removal, Refitting
    • The Screen Rail - Removal, Refitting
    • The Side Facia Panel - Removal, Refitting
    • The Glovebox - Removal, Refitting
    • The Console - Removal, Refitting
    • Bonnet - Removal, Refitting
    • Bonnet Lock - Removal, Adjustment of the Bonnet Lock, Refitting
    • Chrome Strips on Bonnet - Removal, Refitting
    • Radiator Grille - Removal, Dismantling, Re-assembling, Refitting
    • Mascot - Removal, Refitting
    • luggage Compartment Lid and Hinges - Removal, Refitting
    • Boot Lock Adjustment
    • Petrol Filler Lids - Removal, Refitting
    • Front Bumper - Removal, Refitting
    • Front Bumper Over-riders - Removal, Refitting
    • Rear Bumper - Removal, Refitting
    • Rear Bumper Over-riders - Removal, Refitting
    • Windscreen - Removal, Refitting
    • Rear Glass - Removal, Refitting
    • Front Doors and Hinges - Removal, Refitting
    • Rear Doors and Hinges - Removal, Refitting
    • Front and Rear Door Trim Casing - Removal, Refitting
    • Front and Rear Door Window Frames and Glass - Removal, Refitting
    • Front No Draught Ventilator - Removal, Refitting
    • Rear No Draught Ventilator - Removal, Refitting
    • Front Window Regulator - Removal, Refitting
    • Rear Window Regulator - Removal, Refitting
    • Front Seats and Seat Runners - Removal, Refitting
    • Rear Seat and Squab - Removal, Refitting
    • Polished Wood Cappings - Removal and Refit of Upper and Lower Capping on Door Pillar
    • Capping Rail at the Side of the Windscreen - Remove, Refitting
    • Courtesy Light and Capping - Removal, Refitting
    • Removal of Lock Mechanism - Front Doors, Rear Doors
    • Remote Opening Control - Removing and Refitting
    • Turn-Button Locking Control - Removing and Refitting
    • Lock Unit - Removing and Refitting
    • Outside Handle Base-Plate - Removing and Refitting
    • Striker Unit - Removing and Refitting
    • Outside Handle - Removing and Refitting
    • Master Check for Correct Alignment - Front Doors, Rear Doors
    • Replacement Body Panels
    • Checking Body Underframe Alignment:
    • Checking for Distortion in the Horizontal Plane
    • Checking for Distortion in the Vertical Plane
    • Body Alignment Jig
    • Welding Methods:
    • Spot Welding
    • Breaking Spot Welds
    • Gas Welding
    • Breaking Gas Welds
  • EXHAUST SYSTEM
    • Removal
    • Refitting
  • HEATING AND WINDSCREEN WASHING EQUIPMENT
    • CAR HEATING AND VENTILATING SYSTEM
      • Description
      • Fan Switch
      • Air distribution
      • Cold weather
      • Hot weather
      • Vacuum Servo System
      • Scuttle Ventilator Servo Unit - Removal, Refitting
      • Heater Tap Servo Unit - Removal, Refitting
      • Vacuum Supply Tank - Removal, Refitting
      • Heater Unit - Removal, Refitting
      • Heater Matrix - Removal, Refitting
      • Fan Motor - Removal, Refitting
      • Fan Switch - Removal, Refitting
      • Air Temperature Control Panel - Removal, Refitting
      • Heater Control Lever - Removal, Refitting
      • Front Air Direction Vents - Removal, Refitting
      • Direction Vent Control Cables - Removal, Refitting
    • WINDSCREEN WASHING EQUIPMENT
      • Operation
      • Filling-up
      • Cold weather
      • Adjusting the jets
      • Jet nozzles
      • Lubrication
  • ELECTRICAL AND INSTRUMENTS
    • BATTERY
      • Routine Maintenance
      • Removal
      • Refitting
      • Data
      • Persistent Low State of Charge
      • Recharging from an External Supply
      • Preparing New Unfilled, Uncharged Batteries for Service
      • Preparing New "Dry Charged" Batteries for Service
    • DISTRIBUTOR
      • Removal
      • Refitting
      • Routine Maintenance
      • Servicing
      • Data
      • Distributor Test Data
    • FLASHER UNITS
      • Information
    • FUSE UNITS
      • Information
      • Circuits
    • GENERATOR-MODEL C42
      • General
      • Routine Maintenance
      • Performance Data
      • Removal
      • Refitting
      • Servicing
    • GENERATOR-MODEL C48
      • General
      • Routine Maintenance
      • Performance Data
      • Removal
      • Refitting
      • Servicing
    • CURRENT VOLTAGE REGULATOR-MODEL RB 340
      • General
      • Voltage Regulator
      • Current Regulator
      • Cut-out Relay
      • Adjustment of Air Gap Settings
      • Cleaning Contacts
    • STARTER MOTOR
      • Performance Data
      • General
      • Removal
      • Refitting
      • Routine Maintenance
      • Servicing
      • To Dismantle
      • Reassembly
    • STARTER DRIVE
      • General
      • Routine Maintenance
      • Dismantling and Reassembly
    • LAMPS
      • Lamp Bulbs
      • Headlights
      • Headlight Beam Setting
      • Headlight Unit-Replacement
      • Sidelight Bulb-Replacement
      • Sidelight Warning Light Bulb-Replacement (Italian)
      • Front Flasher Bulb-Replacement
      • Rear Flasher Bulb-Replacement
      • Flashing Indicator Bulb-Replacement
      • Rear/Brake Light Bulb-Replacement
      • Number Plate Light Bulb-Replacement
      • Luggage Compartment Light Bulb-Replacement
      • Reversing Light Bulb-Replacement
      • Interior Light Bulbs-Replacement
      • Glovebox Light Bulb-Replacement
      • Map Light Bulb-Replacement
      • Indicator Strip Bulbs-Replacement
      • Automatic Selector Bulb-Replacement
      • Fog-Light Unit-Replacement
      • Fog Lamp Bulb-Replacement (Switzerland)
      • Fog Lamp Bulb-Replacement (France)
      • Adjusting Fog Lamp Beams
    • HORNS-MODEL 9H
      • Description
      • Maintenance
      • Adjustment
      • Service Replacements
      • Horn Relay-Checking
    • WINDSCREEN WIPER
      • Data
      • Description
      • Maintenance
      • Removal of Wiper Motor and Cable
      • Refitting
      • Removal of Wheelboxes
      • Refitting
      • Fault Diagnosis
      • Testing
    • WIRING HARNESS REPLACEMENT
    • MISCELLANEOUS
      • Electric Clock
      • Brake Fluid and Handbrake Warning Light
      • Flashing Indicator Control
    • THE INSTRUMENTS
      • The Instrument Panel
      • The Screen Rail
      • The Side Facia Panel
      • The Glovebox
      • The Speedometer
      • The Revolution Counter and Clock
      • Testing Operation of Revolution Counter
      • The Revolution Counter Drive
      • Removal of the Instrument Panel Components
      • The Bi-Metal Resistance Instrumentation
      • Operation of the engine temperature gauge
      • Operation of the fuel tanks gauge
      • Analysis of the engine temperature and petrol tank gauge faults
      • Analysis of the oil pressure gauge faults
      • Operation of the oil pressure gauge
      • The Speedo Drive Cable
      • Speedometer Cable
      • Speedometer
      • Radio
      • Radio Unit and Front Loudspeaker Mounting
      • Rear Speaker Fitting
      • Electrically Heated Backlight
      • Fault diagnosis

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