The following is a detailed list of topics covered in this Workshop Manual.

• GENERAL DATA AND TORQUE TIGHTENING GUIDE
• ENGINE (USHM2)
• General description.
• Lubrication system.
• Draining the engine sump.
• Removal and replacement of sump.
• Removal of oil pump.
• Dismantling, reassembling, and replacing oil pump.
• Removal and replacement of piston and connecting rod.
• Dismantling and reassembling piston and connecting rod.
• Removal and replacement of piston rings.
• Fitting gudgeon pins.
• Piston sizes and cylinder bores.
• Removal and replacement of main and big-end bearings.
• Removal and replacement of engine.
• Removal and replacement of power unit.
• Removal of timing cover.
• Replacement of timing cover.
• Removal and replacement of timing chain.
• Removal and replacement of carburetter,
• Removal and replacement of inlet and exhaust manifold.
• Removal and replacement of cylinder head.
• Removal and replacement of camshaft.
• Removal and replacement of tappets.
• Tappet adjustment.
• Checking valve timing.
• Removal and replacement of flywheel (engine out of car).
• Removal and replacement of crankshaft (engine out of car).
• Regrinding of crankshaft.
• Removal and replacement of valves.
• Decarbonizing.
• Grinding and testing valves and their seatings.
• Removal and replacement of valve guides.
• Oil pressure.
• Fitting valve springs
• THE FUEL SYSTEM
  
• Removal and replacement of the petrol tank.
• Construction of the petrol pump.
• Action of the petrol pump.
• To dismantle and reassemble the petrol pump.
• Resetting the diaphragm for contact breaker 'throw-over'
• Tracing petrol pump troubles.
• Petrol pump maintenance.
• Carburetter.
• Carburetter adjustments.
• Centering the jet.
• Sources of carburetter trouble.
• Air silencer and air cleaner.
• Induction heater
• THE IGNITION SYSTEM
  
• Description and specification of equipment.
• Locating the cause of uneven firing.
• Testing the low tension circuit
• High tension cables
• Sparking plugs
• Contact breaker mechanism
• Distributor lubrication
• Removal and replacement of the distributor
• Static ignition timing
• Dismantling the distributor
• Condenser
• Fitting new distributor bushes
• Reassembling the distributor
• Later distributor mounting
• High-lift cam
• THE COOLING SYSTEM
  
• Description of the circulating system.
• Removing the radiator filler cap.
• Draining the cooling system.
• Filling the cooling system.
• Removal and replacement of the radiator.
• Dynamo and fan belt adjustment.
• Radiator bottom hose.
• Removing the water pump.
• Disassembly of the water pump.
• Location of the bottom water pipe.
• THE CLUTCH
  
• Description and functioning.
• Running adjustments.
• Removal of the clutch.
• Dismantling the clutch,
• Assembling the clutch.
• Adjusting the release levers.
• Replacement of the clutch.
• Servicing the clutch.
• Starter ring.
• Clutch judder.
• Universal clutch gauging fixture.
• THE GEARBOX
  
• General description.
• Removal and replacement of the gearbox.
• Dismantling and reassembling the gearbox.
• Dismantling and reassembling the main shaft assembly.
• Dismantling and reassembling the drive gear assembly.
• The speedometer drive assembly.
• Speedometer drive slipping.
• THE PROPELLER SHAFT
  
• General description.
• Attention to universal joints.
• Testing for wear (in position).
• Removal of the propeller shaft
• Dismantling the propeller shaft
• To examine and check for wear.
• Reassembling the propeller shaft
• Replacement of the propeller shaft
• THE REAR AXLE
  
• Removing and replacing a brake-drum and hub.
• Removing and replacing a brake-plate assembly.
• Removing and replacing a rear axle half-shaft.
• Removing the rear axle from the car.
• Dismantling the axle and removing the differential assembly.
• Dismantling the differential assembly and crown wheel.
• Examining parts for wear.
• Replacing the differential cage.
• Assembling the differential and crown wheel.
• Replacing a pinion.
• Fitting a new axle casing.
• Fitting a new axle housing cover.
• Replacing a crown wheel and pinion having markings different to the original.
• Reassembling the axle.
• Refitting the axle to the car.
• THE REAR SPRINGS
  
• General description.
• Removal and replacement of the rear springs.
• Dismantling and reassembling the springs.
• THE STEERING GEAR
  
• Removal and. replacement of the steering-wheel.
• Removal and. replacement of the steering-column assembly
• Removal and replacement of the steering rack assembly
• Dismantling the steering gear
• Examine parts for wear
• Reassembling the steering gear
• Checking wheel alignment
• Rubber seal steering joint
• Eliminate steering rack rattle
• THE FRONT SUSPENSION
  
• General description.
• Maintenance.
• Trimming the torsion ban.
• Removing a torsion bar.
• Resetting and replacing the torsion bars.
• Removal and replacement of the swivel pin assembly.
• Dismantling and examining the swivel pin assembly.
• Removal and replacement of the lower suspension arm.
• Removal and replacement of the brake-drum and hub.
• Removal and replacement of the brake back plate assembly.
• Modified wheel mounting.
• Front suspension rattle.
• Elimination of rattle at top link.
• Fitting rubber-bushed top links.
• Modified front hub grease cap.
• Modified swivel pin assembly.
• Swivel pin rethreading procedure.
• Strengthened swivel pin assemblies
• THE HYDRAULIC DAMPERS
  
• General description.
• Maintenance.
• Removal and replacement or the damper
• Testing hydraulic damper.
• Topping up with fluid.
• THE BRAKING SYSTEM
  
• General description.
• Maintenance.
• Master cylinder.
• Adjustment of the brake pedal.
• Brake-shoe adjustments.
• To bleed the system
• Removing the master cylinder.
• Dismantling the master cylinder.
• Assembling the master cylinder.
• Replacing the master cylinder.
• Brake assembly.
• Removing the wheel cylinder.
• Dismantling the wheel cylinder.
• Assembling the wheel cylinder.
• Replacing the wheel cylinder.
• Removing the flexible hose.
• Removing and replacing the brake shoes
• Relining the brake-shoes.
• Brake squeak,
• Hand brake.
• Hand brake adjustment.
• Brake fluid.
• Access to brake adjustment.
• Rear brake back plate abutment pad.
• Brake-drum seals.
• Removing and replacing brake-shoes
• Brake-drum dust seals.
• Preventive maintenance.
• THE ELECTRICAL EQUIPMENT
  
• General description,
• Battery.
• Dynamo.
• Removing and replacing the dynamo.
• Dismantling the dynamo.
• Servicing the dynamo.
• Starter.
• Removing and replacing the starter
• Servicing the starter
• Control box.
• Windscreen wiper.
• Fitting second wiper arm.
• Trafficators
• Electric horn.
• Fuses.
• Replacement bulbs
• Separate pilot lamps.
• Trafficaton
• Panel larnps and warning lamps
• Windowless yoke dynamo.
• Windtone born.
• Interior lamp.
• Windshield wiper
• Direction indicator and horn control switch
• Headlamp beam setting.
• Courtesy light switches
• Number-plate illumination lamp.
• Sidelamps-flasher
• Modified headlamps.
• Lucas C40-I dynamo.
• Dismantling C40-l dynamo.
• Servicing C40-l dynamo.
• Stop, tail, and direction indicator lamps
• Ignition and starter switch
• fuel gauge,
• Fuses
• THE BODY
  
• Removal and replacement of windscreen
• Rear light.
• Door glass.
• Door handle and lock assembly.
• Front ventilators.
• Window regulators.
• Maintenance of Tourer hoods.
• Folding the hood
• Water leaks through bottom of doors.
• Water leaks between inner panel and trim panel.
• Waist rail weatherstrip.
• Water leaks at drip molding.
• Suspended roof liner
• Front wheel arch modification.
• Preservation of ash framework
• Removing and replacing the windshield
• Welding methods.
• Welding technique.
• Body alignment checking jig.
• Checking body alignment
• Bright trim.
• Seat belt fitting instructions