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MERCEDES BENZ M116.96 4.2 Litre V8 and M117.96 5.6 Litre V8 1986-1991 Engine Rebuild Shop Manual | carmanualsdirect

MERCEDES BENZ M116.96 4.2 Litre V8 and M117.96 5.6 Litre V8 1986-1991 Engine Rebuild Shop Manual

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MERCEDES BENZ M116.96 4.2 Litre V8 and M117.96 5.6 Litre V8 1986-1991 Engine Rebuild Shop Manual

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Official Factory Mercedes Benz STAR Classic Shop Manual features easy to follow instructions, photos and diagrams on the service and repair of the Mercedes-Benz M116.96 4.2 Litre V8 and M117.96 5.6 Litre V8 engines.

These engines were used in the following Mercedes Benz Models manufactured from 1986 - 1991:

  • Mercedes Benz 420SE 126 Series
  • Mercedes Benz 420SEL 126 Series
  • Mercedes Benz 420SEC 126 Series
  • Mercedes Benz 420SL 107 Series
  • Mercedes Benz 560SEL 126 Series
  • Mercedes Benz 560SEC 126 Series
  • Mercedes Benz 560SL 107 Series

    See below for a more detailed list of topics covered in this Factory Mercedes Benz Manual

      • Engine-M116.96 (4.2 V8) and M117.96 (5.6 V8)

        • Technical Data
          • Engine and Vehicle Identification
          • Technical Data
        • Engine Block
          • Checking compression pressure
          • Checking Cylinders for leaks
          • Evaluating cylinder bores
          • Removal and installation of engine
          • Machining tolerances
        • Cylinder Head
          • Removal and installation of cylinder head
          • Facing cylinder head mating surface
          • Pressure-testing cylinder head
        • Pistons, Connecting Rods, Crankshaft
          • Checking, renewing and tightening connecting rod bolts
          • Removal and installation of pistons
          • Renewal of piston rings
          • Checking and reconditioning of crankshaft
          • Mounting of crankshaft
          • Replacing front and rear crankshaft radial sealing ring
        • Hub, V-Belt Pulley, Ring Gear
          • Removal and installation of hub, vibration damper and V-belt pulley
          • Checking and correcting adjustment of TDC transmitter
          • Removal and installation of driven plates
          • Renewing ring gear
        • Valves, Camshaft
          • Renewing ring gear
          • Checking and adjusting camshaft timing
          • Removal and installation of camshafts
          • Grinding camshaft bearing journals
          • Removal and installation of rocker arms
          • Removal and installation of valve springs
          • Replacing valve stem seals
          • Checking and machining valves
          • Checking replacing valve guides
          • Replacing valve seat rings
          • Machining valve seats
        • Timing Chain
          • Removal and installation of chain tensioner
          • Replacing timing chain
          • Removal and installation of tension rail
          • Removal and installation of slide rails
          • Removal and installation of intermediate gear for distributor drive
          • Removal and installation of return sprocket
        • Fuel, Injection System
          • Checking fuel pressure and for internal leaks
          • Checking choke system
          • Checking fuel pump
          • Renewing fuel distributor
          • Removal and installation of injection valves
          • Renewing air flow sensor
          • Removal and installation of throttle valve housing
          • Removal and installation of fuel reservoir
          • Removal and installation of fuel filter
          • Removal and installation of fuel pump
        • V-Belt Replacement
          • Instructions concerning V-belt replacement and tensioning
          • Replacing and tensioning V-belt
        • Emission Control System
          • Checking emission control system
          • Removal and installation of catalytic converter 
          • Removal and installation of air pump
          • Removal and installation of electromagnetic clutch
          • Removal and installation of intake manifold upper and lower, renewing gaskets
          • Removal and installation of exhaust manifold
          • Checking EGR
        • Ignition System
          • Testing and adjusting ignition timing (firing point)
          • Vacuum adjustment of ignition timing (firing point)
          • Removal and installation of ignition distributor
          • Testing breakerless transistorized ignition system
        • Oil Filter, Oil Pump
          • Removal and installation of oil filter
          • Removal and installation of oil pump
          • Removal and installation of oil pressure relief valve
          • Removal and installation of oil level transmitter
        • Cooling System
          • Draining and filling-in of coolant - antifreeze table
          • Cleaning cooling and heating system
          • Removal and installation of coolant thermostat
          • Removal and installation of coolant pump
          • Viscofan clutch
          • Removal and installation of radiator
          • Repairing radiator
          • Checking expansion tank cap
        • Engine Mounts
          • Removal and installation of front and rear engine mounts
          • Removal and installation of engine shock absorber
        • Throttle Linkage
          • Adjusting regulating linkage
          • Removal and installation of longitudinal regulating shaft
          • Removal, installation and adjustment of chassis regulating shaft
          • Removal and installation of accelerator pedal
          • Lubricating regulating linkage and regulating shafts
        • Fuel Tank
          • Removal and installation of fuel tank
          • Removal and installation of fuel expansion tank
          • Removal and installation of transmitter for fuel readout
          • Operation of fuel evaporation control system
          • Checking fuel evaporation control system
          • Operation of fuel cooler
        • Exhaust System
          • Removal and installation of exhaust system

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