CHRYSLER 1971-1973 Hemi 6 215, 245 & 265 Engine Service & Rebuild Workshop Manual | PDF Download

CHRYSLER 1971-1973 Hemi 6 215, 245 & 265 Engine Service & Rebuild Workshop Manual | PDF Download

This Chrysler Service Manual covers the following engines for VH models: 

• Chrysler 215 cu. in. Hemi 6
• Chrysler 245 cu. in. Hemi 6
• Chrysler 265 cu. in. Hemi 6
• Includes E37 and E38 models
• This Manual covers 6 cylinder and V8 engines

Below is a detailed list of topics covered in this Factory Chrysler Service Manual:

• COOLING SYSTEM AND ACCESSORY BELT DRIVE
• COOLING SYSTEM
• SPECIFICATIONS
• SPECIAL TOOLS
• TORQUE SPECIFICATIONS
• SERVICE DIAGNOSIS
• SERVICE INFORMATION - PROCEDURES
• 1. GENERAL INFORMATION AND WARNING
• 2. PRESSURE TESTING THE COOLING SYSTEM
• 3. PRESSURE FLUSHING THE COOLING SYSTEM
• 4. FAN
• 5. THERMOSTAT
• 6. RADIATOR PRESSURE CAP
• 7. RADIATOR HOSES
• 8. RADIATOR
• 9. TRANSMISSION OIL COOLER
• 10. WATER PUMP
• ACCESSORY BELT-DRIVE
• SPECIFICATIONS
• SERVICE DIAGNOSIS
• SERVICE INFORMATION - PROCEDURES
• 1. CORRECT BELT TENSION
• 2. BELT DEFLECTION METHOD
• 3. DRIVE BELT LAYOUT DIAGRAMS
• 4. THERMAL CONTROL FAN DRIVE
• ELECTRICAL SYSTEM
• BATTERY
• STARTING MOTOR - 6 CYLINDER AND 8 CYLINDER
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE DIAGNOSIS
• SERVICE INFORMATION - PROCEDURES
• 1. GENERAL INFORMATION
• 2. ELECTRICAL TEST OF STARTER MOTOR
• 3. SERVICING THE STARTER MOTOR
• 4. MECHANICAL ADJUSTMENTS
• ALTERNATOR AND VOLTAGE REGULATOR
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE DIAGNOSIS
• SERVICE INFORMATION PROCEDURES
• 1. DESCRIPTION
• 2. OPERATION
• 3. VOLTAGE REGULATOR
• 4. TESTING THE ALTERNATOR SYSTEM
• 5. SERVICING THE REGULATOR
• 6. DIS-ASSEMBLY OF ALTERNATOR
• ALTERNATOR SERVICE
• 8. ROTOR SLIP RINGS
• 9. RE-ASSEMBLY
• IGNITION SYSTEM
• SERVICE DIAGNOSIS 6 CYLINDER
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE INFORMATION PROCEDURES
• 1. GENERAL INFORMATION
• 2. OPERATION
• 3. REMOVING DISTRIBUTOR
• 4. SHAFT AND BUSHING WEAR TEST
• 5. DIS-ASSEMBLY OF DISTRIBUTOR
• 6. CHECKING DISTRIBUTOR COMPONENTS
• RE-ASSEMBLY OF DISTRIBUTOR
• 8. CHECKING BREAKER ARM SPRING TENSION
• 9. DISTRIBUTOR ADVANCE
• 10. INSTALLATION OF DISTRIBUTOR
• 11. SPARK PLUGS
• 12. IGNITION COIL
• SERVICE DIAGNOSIS 8 CYLINDER
• SPECIFICATIONS
• SERVICE INFORMATION
• PROCEDURES
• 1. GENERAL INFORMATION
• 2. CHECKING THE SECONDARY CIRCUIT
• 3. DISTRIBUTOR RESISTANCE TEST
• 4. IDLE SPEED R.P.M. SETTING TEST
• 5. DISTRIBUTOR POINT DWELL
• 6. DWELL VARIATION
• 7. IGNITION TIMING
• 8. DISTRIBUTOR REMOVAL
• 9. SHAFT AND BUSHING WEAR TEST
• 10. DIS-ASSEMBLY OF DISTRIBUTOR
• 11. ASSEMBLY OF DISTRIBUTOR
• 12. TESTING CONTACT ARM SPRING TENSION
• 13. INSTALLATION AND ALIGNMENT OF CONTACT POINTS
• 14. DISTRIBUTOR LUBRICATION
• 15. DISTRIBUTOR ADVANCE
• 16. INSTALLATION OF DISTRIBUTOR
• 17. SPARK PLUGS
• 18. IGNITION COIL
• ENGINE
• ENGINE TUNING
• SERVICE INFORMATION PROCEDURES
• 1. GENERAL INFORMATION
• 2. COMPRESSION TEST
• '3. VALVE CLEARANCE ADJUSTMENT
• 4. IGNITION SYSTEM
• 5. BATTERY
• 6. STARTER AND CABLES
• 7. COOLING SYSTEM AND BELTS
• 8. MANIFOLD AND HEAT CONTROL VALVE
• 9. FUEL SYSTEM
• CRANKCASE VENTILATION SYSTEM
• SERVICE INFORMATION PROCEDURES
• 1. GENERAL INFORMATION
• 2. SERVICING
• ENGINE ASSEMBLY 6 CYLINDER
• SPECIFICATIONS
• SPECIAL TOOLS
• TORQUE SPECIFICATIONS
• SERVICE INFORMATION - PROCEDURES
• 1. GENERAL INFORMATION
• 2. ENGINE REPLACEMENT
• 3. CYLINDER HEAD
• 4. ROCKER ARMS AND PUSH ROD ASSEMBLIES
• 5. TAPPET COVER SIDE PLATE
• 6. VALVES AND VALVE SPRINGS
• 7. REFACING VALVES AND VALVE SEATS
• 8. TESTING VALVE SPRINGS
• 9. HYDRAULIC TAPPETS
• 10. CHECKING VALVE TIMING
• 11. TIMING SPROCKETS AND CHAIN
• 12. TIMING CHAIN CASE COVER OIL SEAL REPLACEMENT
• 13. CAMSHAFT
• 14. CAMSHAFT BEARING REPLACEMENT
• 15. CYLINDER BLOCK
• 16. PISTONS
• l 7. PISTON PINS
• 18. CONNECTING RODS
• 19. CONNECTING ROD BEARING CLEARANCE CHECKING
• 20. CRANKSHAFT MAIN JOURNALS
• 21. CRANKSHAFT MAIN BEARINGS
• 22. MAIN BEARING CLEARANCE CHECKING
• 23. REAR MAIN BEARING OIL SEAL REPLACEMENT
• ENGINE ASSEMBLY 8 CYLINDER
• SPECIFICATIONS
• TORQUE SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE INFORMATION - PROCEDURES
• 1. GENERAL INFORMATION
• 2. ENGINE REPLACEMENT
• 3. ROCKER ARMS AND SHAFT ASSEMBLY
• 4. CYLINDER HEADS
• 5. VALVES AND VALVE SPRINGS
• 6. REFACING VALVES AND VALVE SEATS
• 7. TESTING VALVE SPRINGS
• 8. HYDRAULIC TAPPETS
• 9. CHECKING VALVE TIMING
• 10. TIMING SPROCKETS AND CHAIN
• 11. TIMING CHAIN CASE COVER OIL SEAL REPLACEMENT
• 12. CAMSHAFT (ENGINE OUT OF VEHICLE)
• 13. CAMSHAFT BEARINGS (ENGINE OUT OF VEHICLE)
• 14. CYLINDER BLOCK
• 15. PISTONS AND PINS
• 16. CONNECTING RODS
• 17. CHECKING CONNECTING ROD BEARING CLEARANCE
• 18. CRANKSHAFT MAIN JOURNALS
• 19. CRANKSHAFT MAIN BEARINGS
• 20. CHECKING MAIN BEARING CLEARANCE
• 21. REPLACEMENT OF THE REAR MAIN BEARING OIL SEAL
• ENGINE OILING SYSTEM
• SPECIFICATIONS
• TORQUE SPECIFICATIONS
• SERVICE DIAGNOSIS
• SERVICE INFORMATION - PROCEDURES
• 1. GENERAL INFORMATION
• 2. OIL PAN
• 3. OIL PUMP
• EXHAUST SYSTEM
• TORQUE SPECIFICATIONS
• SERVICE DIAGNOSIS
• SERVICE INFORMATION - PROCEDURES
• 1. GENERAL INFORMATION
• 2. INTAKE AND EXHAUST MANIFOLD ASSEMBLY
• 3. EXHAUST MANIFOLD HEAT CONTROL VALVE
• 4. EXHAUST PIPE MUFFLER AND TAIL PIPE
• FUEL SYSTEM
• CARBURETTORS
• SERVICE DIAGNOSIS 6 CYLINDER
• SINGLE THROAT CARBURETTOR
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE INFORMATION-PROCEDURES
• 1. GENERAL INFORMATION
• 2. SERVICING THE CARBURETTOR
• 3. DISASSEMBLING THE CARBURETTOR
• 4. COMPONENT REPLACEMENTS
• 5. CARBURETTOR ADJUSTMENTS
• 6. AUTOMATIC CHOKE (Stove Type)
• 7. CRANKCASE VENT SYSTEM
• 8. THROTTLE CABLE AND LINKAGE ADJUSTMENT 6 CYLINDER AND 8 CYLINDER
• DUAL THROAT CARBURETTORS
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE INFORMATION-PROCEDURES
• 1. SERVICING THE CARBURETTOR
• 2. DISASSEMBLING THE CARBURETTOR
• 3. INSPECTION AND RE-ASSEMBLY
• 4. CARBURETTOR ADJUSTMENTS
• 5. AUTOMATIC CHOKE
• 6. CRANKCASE VENT SYSTEM
• 7. THROTTLE CABLE AND LINKAGE ADJUSTMENT
• WEBER DCOE45 CARBURETTORS (E37 and E38 optional engines)
• SPECIFICATIONS
• SPECIAL TOOLS
• l. GENERAL INFORMATION
• 2. TUNING PROCEDURE PRIOR TO CARBURETTOR ADJUSTMENT
• 3. FLOAT LEVEL
• 4. TUNING AND SYNCHRONIZING CARBURETTORS
• 5. FITTING AND ADJUSTING CHOKE CABLE
• 6. FAULT-FINDING CHECKS
• 7. SERVICING THE CARBURETTOR
• 360 V8 2BBL HOLLEY CARBURETTOR
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE INFORMATION-PROCEDURES
• l. DISASSEMBLING THE CARBURETTOR
• 2. INSPECTION AND RE-ASSEMBLY
• 3. CARBURETTOR ADJUSTMENTS
• FUEL PUMPS
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE INFORMATION-PROCEDURES
• 1. GENERALINFORMATION
• 2. TESTING THE FUEL PUMP ( on vehicle)
• 3. DISASSEMBLING THE FUEL PUMP
• 4. CLEANING THE FUEL PUMP PARTS
• 5. RE-ASSEMBLING THE FUEL PUMP
• FUEL TANK
• SPECIFICATIONS
• SERVICE INFORMATION-PROCEDURES
• l. REMOVING FUEL TANK
• 2. INSTALLING FUEL TANK
• EMISSION CONTROLS
• GENERAL INFORMATION
• 1. CURB IDLE MIXTURE AND SPEED ADJUSTMENTS
• 2. PROCEDURE USING TACHOMETER AND GAS ANALYSER
• 3. PROCEDURE USING TACHOMETER ONLY
• 4. IDLE MIXTURE LIMIT CAP INSTALLATION
• CARTER AVS SERIES CARBURETTOR
• SPECIFICATIONS
• SPECIAL TOOLS
• SERVICE INFORMATION-PROCEDURES
• 1. GENERAL INFORMATION
• 2. DISASSEMBLING THE CARBURETTOR
• 3. INSPECTION AND RE-ASSEMBLY
• 4. CARBURETTOR ADJUSTMENTS

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