Jeep Dauntless V6 Factory Engine Rebuild Manual | PDF Download

Jeep Dauntless V6 Factory Engine Rebuild Manual | PDF Download

Below is a detailed list of topics covered in this Shop Manual.

• TUNE-UP
• GENERAL
• TUNE-UP
• Air Cleaner
• Battery
• Carburetor Adjustments
• Coil
• Crankcase Ventilation
• Cylinder Compression
• Cylinder Head(s)
• Dash Pot Adjustments
• Distributor Service
• Distributor Resistance Test
• Fan Belt
• Fuel Lines and Screens
• Fuel Pump
• Heat Control Valve
• Ignition Cables
• Ignition Timing
• Ignition Wires
• Manifold
• Manifold Vacuum
• Point Dwell
• Primary Circuit Tests
• Spark Plugs
• Tappets
• ROAD TEST
• SERVICE DIAGNOSIS
• TUNE-UP SPECIFICATIONS
• DAUNTLESS V-6 ENGINE
• GENERAL
• ENGINE DESCRIPTION
• Engine Mounts
• ENGINE REMOVAL
• ENGINE DISASSEMBLY
• Alternator and Fan Belt
• Camshaft
• Cooling Fan and Water Pump
• Crankshaft Front Oil Seal
• Crankshaft Pulley
• Crankshaft Vibration Damper
• Cylinder Head Assembly
• Distributor
• Exhaust Manifold
• Flywheel
• Flywheel Housing and Clutch
• Fuel Pump
• Intake Manifold and
• Carburetor Assembly
• Main Bearing and Crankshaft
• Mounting Engine on Engine Stand
• Oil Dipstick
• Oil Filter
• Oil Pan
• Oil Pressure Sending Unit
• Oil Pump
• Oil Pump Intake Pipe and Screen
• Piston and Rod Assembly
• Push Rod and Valve Lifter
• Rocker Arm Cover
• Starter Motor
• Timing Chain and Sprocket
• Timing Chain Cover
• ENGINE CLEANING, INSPECTION AND REPAIR
• Camshaft Cleaning and Inspection
• Connecting Rod Bearing Inspection
• and Fitting
• Crankshaft Cleaning
• Crankshaft Inspection and Repair
• Crankshaft Main Bearing Cleaning
• and Inspection
• Crankshaft Main Bearings
• Crankshaft Pulley Inspection
• Crankshaft Vibration Damper Inspection
• Cylinder Block
• Cylinder Block Cleaning
• Cylinder Block Inspection
• Cylinder Block Repair
• Cylinder Head and Valve Repair
• Cylinder Head and Valve Cleaning
• and Inspection
• Flywheel Cleaning and Inspection
• Flywheel Housing Cleaning
• and Inspection
• Hydraulic Valve Lifter Leakdown Test
• Main Bearing Fitting or Shim Stock
• Oil Pan Cleaning and Inspection
• Oil Pump Intake and Screen Cleaning
• Piston and Rod Assembly
• Piston and Rod Cleaning and Inspection
• Piston and Rod Disassembly
• Piston Fitting
• Piston Ring Fitting
• Ring Gear Replacement
• Rocker Arm Assembly
• Rocker Arm Cleaning and Inspection
• Rocker Arm Cover Cleaning
• and Inspection
• Rocker Arm Disassembly
• Timing Chain and Sprocket Inspection
• Timing Chain Cover Cleaning
• and Inspection
• Valve Installation
• Valve Lifter and Push Rod
• Cleaning and Inspection
• Valve Removal
• ENGINE REASSEMBLY
• Alternator and Fan Belt
• Camshaft
• Clutch and Flywheel Housing
• Cooling Fan
• Crankshaft End Play Check
• Crankshaft Front Oil Seal
• Crankshaft Pulley
• Crankshaft Vibration Damper
• Cylinder Block and Crankshaft
• Rear Oil Seals
• Cylinder Head Assembly
• Distributor
• Exhaust Manifold
• Flywheel
• Fuel Pump
• Intake Manifold and Carburetor
• Assembly
• Main Bearing and Crankshaft Installation
• Oil Filter
• Oil Level Dipstick
• Oil Pan
• Oil Pressure Sending Unit
• Oil Pump
• Oil Pump Intake and Screen Assembly
• Piston and Rod Installation
• Rocker Arm Cover
• Spark Plugs
• Starter Motor
• Timing Chain and Sprocket
• Timing Chain Cover
• Valve Lifter and Push Rod
• Water Pump
• ENGINE INSTALLATION
• FINAL IN-VEHICLE ADJUSTMENTS
• SERVICE DIAGNOSIS
• ENGINE SPECIFICATIONS
• FUEL SYSTEM
  
• GENERAL
• FUEL EVAPORATIVE EMISSION CONTROL SYSTEM
• Canister
• Demand Valve
• Fuel Tank
• Inspection Test
• Sealed Gas Cap
• Servicing System
• Vapor Separator or Expansion Tank
• CARBURETOR - DAUNTLESS V-6 ENGINE
• Accelerator Pump Adjustment
• Accelerator Pump System
• Air Horn Body Assembly
• Air Horn Body Removal and Disassembly
• Carburetor Cleaning and Inspection
• Carburetor Removal
• Choke System
• Curb-Idle Speed and Mixture Adjustment
• Fast Idle
• Float System
• Fuel Bowl Body Disassembly
• Fuel Bowl Body Assembly
• Idle System
• Main Metering System
• Power System
• Throttle Body Assembly
• Throttle Body Removal, and Disassembly
• FUEL PUMP - HURRICANE F4 ENGINE
• Cleaning and Inspection
• Disassembly
• Installation
• Reassembly
• Removal
• Testing
• Vacuum Pump
• FUEL PUMP - DAUNTLESS V-6 ENGINE
• Removal
• AIR CLEANER - CARBURETOR
• ACCELERATOR LINKAGE
• FUEL TANK AND LINES
• Float Unit
• Fuel Lines
• Fuel Tank
• Fuel Tank Cap
• Fuel Tank Installation
• Fuel Tank Removal
• SERVICE DIAGNOSIS
• SPECIFICATIONS
• COOLING SYSTEM
• GENERAL
• Antifreeze Solutions
• Cylinder Block
• Draining Cooling System
• Engine Overheating
• Fan Belt
• Filling Cooling System
• Inhibited Coolant Solution
• Temperature Sending Unit
• Thermostat
• RADIATOR
• Radiator and Heater Hoses
• Radiator Pressure Cap
• Radiator Removal and Replacement
• WATER PUMP
• Water Pump Disassembly
• Water Pump Inspection
• Water Pump Reassembly
• Water Pump Removal and Replacement
• SERVICE DIAGNOSIS
• SPECIFICATIONS
• ANTIFREEZE CHART

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