Morris Minor 803cc Factory Engine Rebuild Manual | PDF Download

Morris Minor 803cc Factory Engine Rebuild Manual | PDF Download

Below is a detailed list of topics covered in this Morris Minor Engine Rebuild Manual: 

• ENGINE Morris Minor Series II 803cc (APHM)
• Draining the engine sump.
• Removal and replacement of sump and oil pump pick-up.
• Oil pressure relief valve.
• Oil pressure.
• Removal and replacement of main and big-end bearings.
• Removal and replacement of water pump.
• Removal and replacement of carburetor.
• Removal and replacement of inlet and exhaust manifolds.
• Removal and replacement of rocker assembly.
• Removal and replacement of cylinder head assembly.
• Removal and replacement of piston and connecting rod.
• Dismantling and reassembling piston and connecting rod.
• Fitting gudgeon pins.
• Removal and replacement of piston rings.
• Piston sizes and cylinder bores.
• Removal and replacement of valves.
• Decarbonizing.
• Grinding and testing valves and valve seatings.
• Removal and replacement of valve guides.
• Removal and replacement of tappets.
• Rocker adjustment.
• Checking valve timing.
• Removal and replacement of timing cover,
• Removal and replacement of timing chain.
• Removal and replacement of engine.
• Removal and replacement of power unit.
• Removal and replacement of camshaft.
• To refit the distributor drive gear.
• Removal and replacement of flywheel (engine out of car).
• Removal and replacement of oil pump.
• Dismantling and reassembling oil pump.
• Removal and replacement of crankshaft (engine out of car)
• Leakage of oil into clutch housing.
• Oil leaks from sump and to clutch compartment.
• Oil leakage from cylinder head seal.
• Engine steady cable.
• Engine tie-rod,
• Oil consumption.
• Valve rocker modification.
• Modified timing marks.
• Accelerator cable adjustment.
• Rotary-vane-type oil pump.
• Modified exhaust valves and guides.
• Fitting flywheel starter rings.
• Fitting valve seat inserts.
• Fitting cylinder liner
• THE FUEL SYSTEM
• Maintenance of the fuel System
• Tracing petrol pump troubles.
• Petrol pump maintenance.
• Carburetor.
• Carburetor adjustments.
• Sources of carburetor trouble.
• Air cleaner.
• Induction Heater.
• Dust-proofed carburetors.
• THE IGNITION SYSTEM
• Description and specification of equipment.
• Locating the cause of uneven firing.
• Testing the low tension circuit
• High tension cables
• Sparking plugs
• Contact breaker mechanism
• Distributor lubrication
• Removal and replacement of the distributor
• Static ignition timing
• Dismantling the distributor
• Condenser
• Fitting new distributor bushes
• Reassembling the distributor
• Later distributor mounting
• High-lift cam
• THE COOLING SYSTEM
• Description or the circulating System.
• Removing the radiator filler cap.
• Draining the coolant system
• Filling the cooling System
• Removal and replacement of the radiator,
• Dynamo fan belt adjustment.
• Removing the water pump.
• Dismantling the water pump.
• Improved water pump.
• THE CLUTCH
• General description.
• Running adjustments.
• Removal of the clutch.
• Dismantling the clutch,
• Assembling the clutch.
• Clutch operating rod.
• Clutch relay and assembly.
• Respaced pedals.
• Starter ring.
• Clutch judder

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