CADILLAC 1949 Series 60S, 61, 62, 75 and 86 Comprehensive Workshop Manual | PDF Download

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This manual gives major and minor repair and adjustment procedures applicable to the 1949 Cadillac. It includes component illustrations, technical specifications and details of any special tools or equipment that may be required.

This manual is for the following Cadillac models manufactured in 1949 

• Cadillac Series 60S
• Cadillac Series 61
• Cadillac Series 62
• Cadillac Series 75
• Cadillac Series 86

Below is a detailed list of topics covered in the Cadillac Manual:  

• General Information
• Lubrication Preventive Maintenance
• Body
  
• Adjustment of Door Check and Hold Open
• Door Alignment
• Removal and Installation of Windshield Glass
• Removal and Installation of Rear Window Glass
• Removal and Installation of Glove Box
• Removal and Installation of Outside Door Lock Handle and Escutcheon
• Removal and Installation of Door Lock
• Removal and Installation of Door Check and Hold Open
• Removal and Installation of Door Weather strips
• Removal and Installation of Door Window Regulator Assembly
• Removal and Installation of Door Ventilator Regulator Mechanism and Ventilator Assembly
• Removal and Installation of Deck Lid Lock Assembly
• Removal and Installation of Deck Lid Weather strip
• Removal and Installation of Deck Lid and Hinge Assembly
• Removal and Installation of Headlining
• Removal and Installation of Windshield Wiper Transmission
• Flushing, Draining and Refilling the Hydro-Lectric System
• Removal and Installation of Motor and Hydraulic Pump Assembly
• Hydro-Lectric System Diagnosis Procedure
• Checking Operation of Motor Solenoid Switch
• Checking Operation of Circuit Breaker
• Checking Operation of Window or Seat Switches
• Checking Operation of Window Cylinder Solenoids
• Checking Operation of Seat Adjuster Cylinder Solenoid
• Checking Folding Top Control Valve Electrical Circuit
• Testing Fluid Pressure at Pump
• Testing Fluid Pressure at Top Control Valve
• Testing Fluid Pressure at Top Lift Cylinders
• Frame
  
• Checking Frame Dimensions
• Checking Frame for Twist
• Replacement of Front Cross Member
• Chassis Suspension
  
• Correction of Front Wheel Alignment
• Adjustment of Rear Stabilizer
• Removal and Installation of Wheel Shields
• Wheel Bearing Adjustment
• Removal and Installation of Front Wheel Hub and Bearings
• Removal and Installation of Rear Wheel and Brake Drum
• Removal and Installation of Axle Shaft Flange Bolts
• Servicing Rear Spring Liners
• Removal and Installation of Rear Spring
• Removal and Installation of Steering Knuckle
• Removal and Installation of Lower Suspension Arms
• Removal and Installation of Front Stabilizer
• Removal and Installation of Tie Rod and Steering Connecting Rod
• Removal and Installation of Idler Arm and Support
• Rear Axle
  
• Replacement of Oil Seals
• Removal and Installation of Rear Axle Pinion Oil Seal or Yoke
• Retightening Rear Spring U-Bolts
• Removal and Installation of Axle Shaft and Bearing
• Removal and Installation of Differential Carrier
• Removal and Installation of Universal Joints
• Commercial Chassis Universal Joint Yokes
• Brake System
  
• Brake Adjustment
• Hand Brake Adjustment
• Brake Assemblies - Relining Brakes, Machining Brake Drums, Bleeding Brakes
• Removal, Disassembly, Assembly and Installation of Master Cylinder
• Removal Disassembly, Assembly and Installation of Wheel Cylinder
• Replacement of Stoplight Switch
• Pedal Alignment
• Engine 331 V8 Mechanical
  
• Torque Tightness
• Removal of Cylinder Head
• Disassembly Cylinder Head assembly
• Reconditioning Valves and Seats
• Assembly of Cylinder Head
• Installation of Valve Guides
• Installation of Valves.
• Installation of Cylinder Head
• Noisy Operation of Valve Lifters
• Checking Valve Lifter Leak-Down Rate
• Removal of Valve Lifters
• Disassembly and Assembly of Valve Lifters
• Installation of Valve Lifters
• Removal and Installation of Engine Oil Pan
• Removal, inspection and Installation of Oil Pump
• Removal of Connecting Rods and Pistons
• Replacement of Connecting Rod Bearings
• Replacement of Main Bearings
• Replacement of Piston Rings
• Removal and Installation of Piston Pins
• Measuring Piston Clearance
• Reconditioning of Cylinder Bores
• Connecting Rod Alignment, assembly and Installation
• Connecting Rods and Piston Assembly and Installation
• Replacement of Rear Main Bearing Oil Seal
• Removal of Timing- Chain and Sprocket
• Removal of Camshaft
• Checking Camshaft
• Removal of Camshaft Bushings
• Installation of Camshaft Bushings
• Installation of Camshaft
• Installation of Timing Chain and Sprockets
• Removal and Installation of Crankshaft
• Removal Inspection and Installation of Flywheel
• Removal and Installation of Crankshaft Pilot Bearing
• Engine Support Mountings
• Removal and Installation of Engine with Transmission
• Engine Electrical System
  
• Engine Tune-Up
• Cleaning and Setting Spark Plugs
• Inspection of Distributor Contact Points
• Disassembly and Assembly of Distributor
• Setting Timing
• Belt Adjustment
• Generator Removal, Disassembly, Test, Assembly and Installation
• Regulator Tests
• Cutout Relay Adjustments
• Voltage Regulator Adjustments
• Starting Motor Circuit
• Starter Solenoid Relay
• Starter Pinion Adjustment
• Removal, Disassembly Inspection, Assembly and Installation of Starter Motor
• Engine Fuel System
  
• Carburetor Choke Thermostat Settings
• Carburetor Adjustments - Idle Speed and Mixture Adjustments, Float Level Adjustment, Accelerator Pump Adjustment, Metering Rod, Adjustment, Fast Idle Cam Adjustment, Fast Idle Speed Adjustment, Choke Unloader Adjustment
• Fuel and Vacuum Pump Tests - Checking Fuel Pump Pressure, Fuel Pump Capacity, Vacuum Pump Output, Pump Valves
• Cleaning Fuel Lines
• Removal and Installation of Heat Control Valve
• Installation of Exhaust Manifolds
• Removal of .Carburetor from Engine
• Disassembly Inspection, Assembly and Installation of Carburetor - Upper Carburetor Body, Bowl Cover, Mounting Flange and Body,
• Removal, Disassembly, Assembly and Installation of Fuel and Vacuum Pump
• Exhaust System
  
• Removal and Installation of Muffler
• Removal and Installation of Gasoline Tank
• Cooling System
  
• Removal of Radiator Filler Cap
• Draining and Refilling the Cooling System
• Radiator Preventive Maintenance
• Preparation of Cooling System for Anti-Freeze
• Checking Radiator Cap and Seat
• Removal, Testing and Installation of Thermostat
• Flushing Cooling System
• Vacuum Tests for Radiator Clogging
• Air and Water Leakage Tests
• Correction of Air and Water Leakage
• Radiator Cleaning Procedure
• Removal, disassembly, inspection and Installation of Radiator
• Removal, Disassembly. Inspection Assembly and Installation of Water Pump
• Clutch
  
• Clutch Pedal Adjustment
• Clutch Pedal Alignment
• Correction of Spinning Clutch
• Correction of Dragging Clutch
• Correction of Slipping Clutch
• Squeak in Clutch Mechanism
• Removal of Clutch
• Lubrication of Pilot Bearing
• Replacement of Clutch facings
• Disassembly of Pressure Plate
• Assembly of pressure plate
• Adjustment of Clutch Release Levers
• Removal of Locking Pins
• Installation of Clutch
• Balancing Clutch
• Standard Transmission
  
• Adjustment of Transmission Shift Linkage
• Correction of Gear Clash
• Correction of Slipping Out of Gear
• Correction of Hard Shifting
• Removal Disassembly and Installation of Transmission
• Removal Disassembly assembly and Installation of Shifting Mechanism
• Hydra-Matic Automatic Drive Transmission
  
• Replace Fluid
• Manual Control Linkage Adjustment
• Throttle Control Linkage Adjustment
• External Band Adjustments
• Front Band Adjustment
• Rear Band Adjustment
• Towing Instructions
• Checking Pump Pressure
• Seals against Leakage
• Correction of Leaks at Fluid Coupling
• Removal and installation of Hydra-Matic Transmission From Car
• Disassembly and assembly of Transmission
• Removal Inspection and Installation of Torus Members and Flywheel Housing
• Removal of Hydraulic Control Units
• Checking Main shaft End Play
• Removal of Drive Line Parts
• Repair of Drive Line Components
• Disassembly, Inspection and assembly of Front Unit
• Disassembly, Inspection and assembly of Rear Unit
• Installation of Front and Rear Units
• Disassembly, Inspection and assembly of Reverse Unit and Output Shaft Assembly
• Installation of Reverse Assembly
• Inspection of Main shaft
• Repair of Oil Control Unit Components
• Disassembly, Inspection and assembly of Front Servo
• Disassembly, Inspection and assembly of Rear Servo
• Installation of Servos
• Disassembly, Inspection and assembly of Front Pump
• Disassembly, Inspection and assembly of Rear Oil Pump and Governor
• Installation of Front and Rear Pumps
• Disassembly, Inspection and assembly of Valve Body
• Installation of Valve Body Assembly
• Internal Band Adjustment
• Installation of Side Cover and Oil Pan
• Hydra Malic Diagnosis
• Steering System
  
• Steering Gear Adjustments
• Removal and Installation of Steering Gear
• Disassembly and Assembly of Steering Gear .
• Removal and Installation of Steering Wheel
• Chassis Sheet Metal
  
• Hood Locking Mechanism
• Removal and Installation of Hood Panel
• Removal and Installation of Radiator· Grille Assembly
• Removal and Installation of Radiator Shroud Assembly
• Removal and Installation of Left Front Fender
• Removal and Installation of Right Front Fender
• Removal and Installation of Left Rear Fender
• Removal and Installation of Right Rear Fender
• Electrical System
  
• Replacement of Head Lamp Units
• Parking and Front Signal Lamps
• Rear Lamps
• License Plate Lamp
• Instrument Lamps
• Map Lights..
• Operation of Directional Indicators
• Gasoline Gauge Service
• Temperature Gauge Service
• Removal and Installation of Instrument Panel
• Resetting and Starting Clock
• Regulation of Clock
• Removal and Installation Clock
• Specifications 

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Language: English 
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