eep Hurricane F4 Factory Engine Rebuild Manual | PDF Download

Jeep Hurricane F4 Factory Engine Rebuild Manual | PDF Download

Below is a detailed list of topics covered in this Shop Manual.

• TUNE-UP
• GENERAL
• TUNE-UP
• Air Cleaner
• Battery
• Carburetor Adjustments
• Coil
• Crankcase Ventilation
• Cylinder Compression
• Cylinder Head(s)
• Dash Pot Adjustments
• Distributor Service
• Distributor Resistance Test
• Fan Belt
• Fuel Lines and Screens
• Fuel Pump
• Heat Control Valve
• Ignition Cables
• Ignition Timing
• Ignition Wires
• Manifold
• Manifold Vacuum
• Point Dwell
• Primary Circuit Tests
• Spark Plugs
• Tappets
• ROAD TEST
• SERVICE DIAGNOSIS
• TUNE-UP SPECIFICATIONS
• HURRICANE F4 ENGINE
• GENERAL
• Description
• Engine Ground Strap
• Engine Mountings
• ENGINE REMOVAL
• ENGINE DISASSEMBLY
• Camshaft
• Clutch
• Crankshaft
• Crankshaft Pulley
• Cylinder Head
• Distributor
• Exhaust Manifold
• Exhaust Valves and Springs
• Flywheel
• Front End Plate
• Oil Filler Tube
• Oil Gallery Plugs
• Oil Pan
• Oil Pump
• Piston and Connecting Rods
• Ream Cylinder Bore Ridges
• Rocker Arm Assemblies
• Thermostat
• Timing Gear Cover
• Timing Gears
• Valve Tappets
• Ventilation Valve
• Water Outlet Fitting
• Water Pump
• ENGINE INSPECTION AND REPAIR
• Camshaft and Bearings
• Camshaft End-Play
• Camshaft Front Bearing Replacement
• Checking Connecting Rod Crank Pins
• Checking Crankshaft Alignment
• Checking Main Bearing Journals
• Cleaning
• Connecting Rod Bearing Inspection
• Connecting Rod Bearings
• Connecting Rod Side Play
• Core Hole Expansion Plug
• Crankshaft
• Crankshaft Main Bearing Inspection
• Crankshaft Main Bearings
• Crankshaft Rear Bearing Seal
• Cylinder Block
• Cylinder Bores
• Cylinder Head
• Exhaust Valve Seat Insert Replacement
• Fitting Crankshaft Main Bearings
• Using Plastigage
• Fitting Crankshaft Main Bearings
• Using Shim Stock
• Floating Oil Intake
• Flywheel
• Flywheel Housing
• Flywheel Inspection
• Flywheel Pilot Bushing
• Inspection
• Inspection of Valves, Springs and Guides
• Installing Connecting Rod Bearings
• Oil Pan
• Oil Pump
• Piston Ring Application Chart
• Pistons, Rings, and Connecting Rods
• Refacing Valves
• Ring Gear Replacement
• Rocker Arm Shaft Disassembly
• Rocker Arm Shaft Reassembly
• Rocker Arms
• Tappets and Cover
• Timing Gears and Cover
• Valve Guide Replacement
• Valve Seat Inspection and Refacing
• Valve, Springs and Guides
• ENGINE REASSEMBLY
• Camshaft and Thrust Plate
• Camshaft Timing Gear
• Check Crankshaft End-Play
• Clutch
• Crankshaft and Bearings
• Crankshaft Pulley
• Crankshaft Rear Bearing Seal
• Crankshaft Timing Gear
• Cylinder Head
• Distributor
• Flywheel
• Flywheel Housing
• Front End Plate
• Manifold
• Oil Filler Tube
• Oil Gallery Plug
• Oil Pan
• Oil Pump
• Pistons and Connecting Rods
• Rocker Arm Assembly
• Spark Plugs
• Tappets
• Timing Gear Cover
• Timing Gear Oil Jet
• Valves and Springs
• Water Outlet Fitting
• Water Pump
• ENGINE INSTALLATION
• FINAL IN-VEHICLE ADJUSTMENTS
• Check Valve Timing
• Crankcase Ventilation Valve
• Oil Filter
• Valve Adjustment
• Valve Adjustment Procedure
• SERVICE DIAGNOSIS
• SPECIFICATIONS
• FUEL SYSTEM
• GENERAL
• FUEL EVAPORATIVE EMISSION CONTROL SYSTEM
• Canister
• Demand Valve
• Fuel Tank
• Inspection Test
• Sealed Gas Cap
• Servicing System
• Vapor Separator or Expansion Tank
• CARBURETOR - HURRICANE F4 ENGINE
• Accelerating Pump System
• Accelerating Pump Maintenance
• Carburetor Reassembly
• Carburetor Disassembly
• Choke System
• Dash Pot Adjustment
• Fast Idle Adjustment
• Float Adjustment
• Float System
• High-Speed System
• Idle Adjustment
• Low-Speed System
• Metering Rod Adjustment
• CARBURETOR - DAUNTLESS V-6 ENGINE
• Accelerator Pump Adjustment
• Accelerator Pump System
• Air Horn Body Assembly
• Air Horn Body Removal and Disassembly
• Carburetor Cleaning and Inspection
• Carburetor Removal
• Choke System
• Curb-Idle Speed and Mixture Adjustment
• Fast Idle
• Float System
• Fuel Bowl Body Disassembly
• Fuel Bowl Body Assembly
• Idle System
• Main Metering System
• Power System
• Throttle Body Assembly
• Throttle Body Removal, and Disassembly
• FUEL PUMP - HURRICANE F4 ENGINE
• Cleaning and Inspection
• Disassembly
• Installation
• Reassembly
• Removal
• Testing
• Vacuum Pump
• FUEL PUMP - DAUNTLESS V-6 ENGINE
• Removal
• AIR CLEANER - CARBURETOR
• ACCELERATOR LINKAGE
• FUEL TANK AND LINES
• Float Unit
• Fuel Lines
• Fuel Tank
• Fuel Tank Cap
• Fuel Tank Installation
• Fuel Tank Removal
• SERVICE DIAGNOSIS
• SPECIFICATIONS
• EXHAUST EMISSION CONTROL SYSTEM
• GENERAL
• AIR PUMP
• PUMP AIR FILTER
• AIR DELIVERY MANIFOLD
• AIR INJECTION TUBES
• ANTI-BACKFIRE DIVERTER VALVE
• ENGINE COMPONENTS
• Carburetor
• Distributor
• Exhaust Manifold
• MAINTENANCE
• Carburetor
• Distributor
• Anti-Backfire Diverter Valve
• Check Valve
• Air Pump
• Carburetor Air Cleaner
• REMOVAL PROCEDURES
• Air Pump
• Anti-Backfire Diverter Valve
• Air Distribution Manifold,
• And Air Injection Tubes
• REQUIRED EQUIPMENT
• REPLACEMENT PARTS
• DIAGNOSIS GUIDE
• MAINTENANCE CHART
• CARBURETOR SPECIFICATIONS
• DISTRIBUTOR SPECIFICATIONS
• SPARK PLUG GAP
• COOLING SYSTEM
• GENERAL
• Antifreeze Solutions
• Cylinder Block
• Draining Cooling System
• Engine Overheating
• Fan Belt
• Filling Cooling System
• Inhibited Coolant Solution
• Temperature Sending Unit
• Thermostat
• RADIATOR
• Radiator and Heater Hoses
• Radiator Pressure Cap
• Radiator Removal and Replacement
• WATER PUMP
• Water Pump Disassembly
• Water Pump Inspection
• Water Pump Reassembly
• Water Pump Removal and Replacement
• SERVICE DIAGNOSIS
• SPECIFICATIONS
• ANTIFREEZE CHART

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