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Toyota 21R - 21R-C - 22R - 22R-E - 22R-TE 4 Cylinder Petrol Factory Engine Rebuild Manual | PDF Download | carmanualsdirect

Toyota 21R, 21R-C, 22R, 22R-E, 22R-TE Engine Manual | PDF Download

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Toyota 21R, 21R-C, 22R, 22R-E, 22R-TE 4 Cylinder Factory Engine Rebuild Manual | PDF Download

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Toyota 21R, 21R-C, 22R, 22R-E, 22R-TE 4 Cylinder Factory Engine Rebuild Manual | PDF Download

This repair manual has been prepared by Toyota to provide information covering service repairs for the 21R, 21R-C and 22R engines.

All important steps in every service job are illustrated. The pictures give basic information on what to do in each step. The text explains how to perform every step.

Specifications, Notes and Cautions are given in bold type so you won't miss them.

Engines covered:

  • Toyota 21R SOHC 2.0 Litre 4 Cylinder Petrol Engine
  • Toyota 21R-C SOHC 2.0 Litre 4 Cylinder Petrol Engine
  • Toyota 22R SOHC 2.4 Litre 4 Cylinder Petrol Engine
  • Toyota 22R-E SOHC 2.4 Litre 4 Cylinder Petrol Engine
  • Toyota 22R-TE SOHC 2.4 Litre 4 Cylinder Petrol Engine

These engines are used in the following Toyota Models:

  • 21R & 21R-C
    • 1978-1982 Toyota Carina RA46-A, RA56-A
    • 1978-1981 Toyota Celica RA46-B
    • 1981-1983 Toyota Celica RA60-B
    • 1978-1983 Toyota Corona RT133
    • 1978-1980 Toyota Cressida/Corona Mark II/Chaser RX40, RX41
    • 1980–1983 Toyota Cressida/Corona Mark II RX60
    • 1979-onward Toyota HiAce Wagon RH23G
  • 22R
    • 1981 Toyota Corona
    • 1981-1997 Toyota Hilux
    • 1981-1984 Toyota Celica
    • 1991 Toyota Cressida
    • 1981-1995 Toyota Pickup
    • 1984 Toyota 4Runner
    • 1984-1989 Toyota Land Cruiser II, Bundera
  • 22R-E
    • 1985-1995 Toyota Hilux
    • 1983-1985 Toyota Celica
    • 1983-1987 Toyota Corona RT142
    • 1984-1995 Toyota Pickup
    • 1985-1995 Toyota 4Runner
  • 22R-TE
    • late 1985-1988 Toyota Hilux, 135 hp (101 kW)
    • 1986-1987 Toyota 4Runner

Manual cover the following topics:

  • INTRODUCTION
  • ENGINE TUNE-UP
    • ENGINE TUNE-UP ITEMS
    • DRIVE BELT
    • BATTERY
    • ENGINE OIL
    • COOLING SYSTEM
    • AIR CLEANER
    • SPARK PLUGS
    • HIGH TENSION CORD
    • DISTRIBUTOR
    • IGNITION TIMING
    • VALVE CLEARANCE
    • CARBURETOR
    • IDLE SPEED ADJUSTMENT
    • IDLE SPEED & IDLE MIXTURE ADJUSTMENT
    • FAST IDLE SPEED ADJUSTMENT
    • THROTTLE POSITIONER
    • DASH POT
    • COMPRESSION PRESSURE
  • ENGINE REBUILD
    • CUTAWAY VIEW
    • CYLINDER HEAD REBUILD
    • TIMING CHAIN REPLACEMENT
    • CYLINDER BLOCK REBUILD
  • LUBRICATION SYSTEM
    • LUBRICATION SYSTEM CIRCUIT
    • OIL PUMP
  • COOLING SYSTEM
    • COOLING SYSTEM CIRCUIT
    • WATER PUMP CUTAWAY VIEW
    • WATER PUMP
    • RADIATOR
    • THERMOSTAT
  • FUEL SYSTEM
    • FUEL PUMP
    • CARBURETOR (USA & Canada)
    • CARBURETOR (General Countries)
    • CARBURETOR ADJUSTMENT
  • STARTING SYSTEM
    • CONVENTIONAL STARTING
    • SYSTEM CIRCUIT
    • PERFORMANCE TEST
    • CONVENTIONAL STARTER
    • REDUCTION STARTING
    • SYSTEM CIRCUIT
    • PERFORMANCE TEST
    • REDUCTION STARTER
  • IGNITION SYSTEM
    • IGNITION SYSTEM CIRCUIT
    • ON-VEHICLE INSPECTION
    • DISTRIBUTOR
  • CHARGING SYSTEM
    • CHARGING SYSTEM CIRCUIT
    • ON-VEHICLE INSPECTION
    • (Tirrill Regulator Type)
    • ON-VEHICLE INSPECTION
    • (IC Regulator Type)
    • ALTERNATOR
    • ALTERNATOR REGULATOR
    • DISCHARGE WARNING LIGHT RELAY
  • SST & SERVICE SPECIFICATIONS
    • SST (SPECIAL SERVICE TOOLS)
    • STANDARD BOLT
    • TIGHTENING TORQUE
    • TIGHTENING TORQUE
    • SERVICE SPECIFICATIONS
  • TOYOTA 22R, 22R-E, 22R-TE ENGINES
    • ENGINE REBUILD
      • TROUBLESHOOTING (22R-E, 22R-TE, 22R)
      • ENGINE TUNE-UP
      • IDLE HC/CO CONCENTRATION CHECK
      • COMPRESSION CHECK
      • CYLINDER HEAD  REBUILD
      • TIMING CHAIN REPLACEMENT
      • CYLINDER BLOCK  REBUILD
    • TURBOCHARGER SYSTEM (22R-TE)
      • PRECAUTIONS
      • TURBOCHARGER DIAGNOSIS
      • ON-VEHICLE INSPECTION
      • TURBOCHARGER
    • EMISSION CONTROL SYSTEMS
    • EFI ENGINE (22R-E, 22R-TE}
      • SYSTEM PURPOSE
      • COMPONENT LAYOUT AND SCHEMATIC DRAWING
      • POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
      • FUEL EVAPORATIVE EMISSION CONTROL (EV AP) SYSTEM
      • DASH POT (DPl SYSTEM
      • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • AIR SUCTION (AS) SYSTEM
      • THREE-WAY CATALYST (TWC) SYSTEM
      • CARBURETOR ENGINE (22R)
      • SYSTEM PURPOSE
      • COMPONENT LAYOUT AND SCHEMATIC DRAWING
      • POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
      • FUEL EVAPORATIVE EMISSION CONTROL (EVAP) SYSTEM
      • MIXTURE CONTROL (MC) SYSTEM
      • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • AIR SUCTION AND FUEL SYSTEM
      • FEEDBACK CONTROL SYSTEM
      • AIR INJECTION (AI) SYSTEM
      • THREE-WAY CATALYST (TWC) SYSTEM
      • OXIDATION CATALYST (OC) SYSTEM
      • HIGH ALTITUDE COMPENSATION (HAC) SYSTEM
      • AUXILIARY SYSTEMS
        • 1 . Automatic Hot Air Intake (HAl) System
        • 2. Automatic Choke System
        • 3. Choke Breaker (CB) System
        • 4. Choke Opener System
        • 5. Auxiliary Acceleration Pump (AAP) System
        • 6. Deceleration Fuel Cut System
        • 7. Idle Advance System
        • 8. Cold Mixture Heater (CMH) System
    • EFI SYSTEM (22R-E, 22R-TE)
      • SYSTEM DESCRIPTION
      • PRECAUTIONS
      • INSPECTION PRECAUTIONS
      • TROUBLESHOOTING
      • DIAGNOSIS SYSTEM
      • TROUBLESHOOTING WITH VOLT/OHMMETER ..
      • TROUBLESHOOTING FOR EFI ELECTRONIC
      • CIRCUIT WITH VOLT/OHMMETER
      • FUEL SYSTEM
        • Fuel Pump
        • Cold Start Injector
        • Pressure Regulator
        • Injector
        • Fuel Tank and Line
      • AIR INTAKE SYSTEM
        • Air Flow Meter
        • Air valve
        • Throttle Body
      • ELECTRONIC CONTROL SYSTEM
        • Location of Electronic Control Parts
        • Main Relay
        • Circuit Opening Relay
        • Solenoid Resistor
        • Start Injector Time Switch
        • Water Temp. Sensor
        • High Temp. Line Pressure Up System
        • High Altitude Compensation (HAC) System
        • Oxygen Sensor
        • EGR Gas Temp. Sensor
        • ECU
        • Fuel Cut RPM
    • FUEL SYSTEM {22R)
      • PRECAUTIONS
      • TROUBLESHOOTING
      • ON-VEHICLE INSPECTION
      • CARBURETOR
      • FUEL PUMP
    • COOLING SYSTEM
      • TROUBLESHOOTING
      • CHECK AND REPLACEMENT OF ENGINE COOLANT
      • WATER PUMP
      • THERMOSTAT
      • RADIATOR
    • LUBRICATION SYSTEM
      • TROUBLESHOOTING
      • OIL PRESSURE CHECK
      • REPLACEMENT OF ENGINE OIL AND OIL FILTER
      • OIL PUMP

File Format: PDF 

Language: English 

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