CHEVROLET 153 cu. in. In Line 4 Cylinder Comprehensive Engine Rebuild Workshop Manual | PDF Download

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CHEVROLET 153 cu. in. In Line 4  Cylinder  Comprehensive Engine Rebuild Workshop Manual | PDF Download

Please Note: this  Rebuild Manual covers 4 cylinder, 6 cylinder and V8 Engines in extensive detail.

This Chevrolet Engine Manual covers the following engine models:

• Chevrolet 153 cu. in. 4 Cylinder Engine
• Suitable for Chevrolet cars and Light Duty Trucks from mid 1960's to 1970's

Below is an all inclusive list of items covered by this Chevrolet Engine Overhaul Manual:

• General Description
• Engine Repair Procedures
  • Engine Assembly dismantle and assemble
  • Cylinder Head Assembly dismantle, clean and inspect
  • Repairs to
    • Rocker Arm Studs
    • Valve Guide Bores
    • Valve Seats
    • Valves
  • Assemble
  • Valve Lifters dismantle, clean and inspect and assemble
  • Oil Pump dismantle, clean inspect and assemble
  • Main Bearings
    • Inspection
    • Check clearances
    • Replace
  • Connecting Rod Bearings inspection and replacement
  • Connecting Rod and Piston Assemblies
    • Remove
    • Dismantle
    • Clean and inspect:
      • Connecting rods
      • Pistons
      • Piston pins
      • Piston rings
    • Assemble
  • Crankshaft
    • Removal
    • Clean and inspect
    • Replace sprocket or gear
    • Install
  • Camshaft
    • Inspection
    • Oil Nozzle replacement
    • Camshaft Gear replacement
  • Camshaft Bearings
    • Inspection
    • Removal
    • Installation
  • Cylinder Block
    • Clean and inspect
    • Oil filter bypass valve inspection and replace
    • Distributor Lower bearing and Thrust washer replacement
  • Repairs
    • Cylinder Conditioning
    • Cylinder boring
    • Cylinder honing
    • Piston selection
  • Torque specifications
  • Special tools
• Water Pump
  • Dismantle
  • Clean and inspect
  • Replace and assemble
• Fuel System
  • General Description
  • Rochester M and MV (Monojet)
  • Rochester 2GV (SAE 1 1/4)
  • Rochester 2G and 2GV (SAE 1-1/2)
  • Rochester 4MV (Quadrajet)
  • Holley 2300 and 2300C
  • Holley 4150, Holley 4150G
  • Major Service Operations:
    • Carburetor dismantle
    • Clean and inspect
      • Float Bowl
      • Throttle Body
    • Assemble and adjustments
    • Adjust Float Level
    • Adjust Metering Rod
    • Air Horn Assembly and Installation
    • Adjust Chock Vacuum Break
    • Adjust Fast Idle
    • Adjust Chock Rod
    • Adjust Unloader
    • Adjust Chock Coil Rod
• Engine Electrical System
• Starter Motor
• Armature Test for Shorts
• Armature Test for Grounds
• Field Coil Test for Open Circuit
• Field Coil Test for Ground
• Loose Electrical Connections
• Turning the Commutator
• Brush Holder Replacement
• Pinion Clearance
• Starter Solenoid
• Removal
• Replacement of Contacts
• Installation
• Charging System
• 5.5" Series ID Delcotron
• Testing Rotor
• Testing Stator
• Testing Diodes
• Diode Replacement
• Brush Replacement
• End Frame Replacement
• Bearing Replacement
• Drive End Frame
• Slip Ring End Frame
• 6.2" Series 2D Type 150 Delcotron
• Testing Rotor
• Testing Stator
• Testing Diodes
• Diode Replacement
• Bearing Replacement
• Drive End Frame, Slip Ring End Frame
• 6.6" Series 4D Type 150 Delcotron
• Testing Rotor
• Testing Diodes
• Diode Replacement
• Brush Replacement
• End Frame Replacement
• Bearing Replacement
• Drive End Frame
• 10-SI Series Type 100 Delcotron
• Rotor Field Winding Checks
• Stator Checks
• Diode Trio Checks
• Rectifier Bridge Check
• Voltage Regulator Brush/Lead Check
• Brush Holder and Regulator Replacement
• Slip Ring Servicing
• Drive End Bearing Replacement and Lubrication
• Slip Ring End Bearing Replacement and Lubrication
• Torque setting specifications

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Language: English
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Chevrolet History

Chevrolet 153 cubic inch engine.

The 153-cubic-inch (2.5 L) 4 cylinder engine was first introduced in the 1962 Chevy II range of cars. Basically it was a smaller cut down version of the 230 cu. In 6 cylinder engine.

It has been adapted for many other uses and variants including use as an industrial engine for forklifts and generators, marine engines and many different variants for use in Chevy cars in South Africa. It’s capacity has ranged from 2.0 litre to 3.0 litres.

Chevy II engine