HOLDEN HJ Belmont, Kingswood, Premier 1974-1976 Factory Workshop Manual | carmanualsdirect

HOLDEN HJ 1974-76 Workshop Manual | PDF Download

Description

HOLDEN HJ Belmont, Kingswood, Premier 1974-1976 Comprehensive Workshop Manual | PDF Download

HOLDEN HJ Belmont, Kingswood, Premier 1974-1976 Comprehensive Workshop Manual | PDF Download

This manual is suitable for the following Holden models made from 1974-1976:

Holden Belmont HJ Sedan and Station Wagons
Holden Kingswood HJ Sedan and Station Wagons
Holden Premier HJ Sedan and Station Wagons

Engines covered in this workshop manual:

173 CID (2834cc) 6 cylinder
202 CID (3300cc) 6 cylinder
253 CID (4200cc) V8
308 CID (5000cc) V8
350 CID (5700cc) V8

Please Note: This Comprehensive Workshop manual covers all Holden models HQ, HJ, HX, HZ.

Below is a list of topics covered in this Holden manual:

GENERAL INFORMATION
- MODEL IDENTIFICATION AND POWER TRAINS
- TORQUE WRENCH SPECIFICATIONS
- UNIT SERIAL NUMBER LOCATIONS
GENERAL SPECIFICATIONS
- L6 ENGINES
- V8 ENGINES
- EXTERIOR DIMENSIONS
- CAPACITIES IMPERIAL
GENERAL LUBRICATION
BASIC BODY CONSTRUCTION
- REAR QUARTER
  - Rear Quarter- Description
  - Rear Quarter- Description
  - Motor- Rear Quarter Window Regulator
  - Window - Rear Quarter
  - Guide Assembly - Rear Quarter Window
  - Handle - Rear Quarter Window Regulator
  - Trim Panel - Rear Quarter Inner
  - Trim-Rear Quarter Side
  - Boot Compartment Lid
  - End Gate Description
  - Regulator End Gate Window
  - Motor - Electrically Operated Window
- DOORS
  - Description
  - Front Door Hardware
  - Door Hardware
  - Rear Door Hardware
  - Door Assemblies
  - Door Adjustment
  - Hinge Assembly
  - Lock Assembly
- SHEET METAL
  - Description
  - Front Fender Assembly
  - Radiator Grill HJ & HX-HZ
  - Radiator Grill HQ
  - Front End Panel Assembly
  - Engine Hood
  - Lock Plate & Support Assembly
  - Bracket Assembly - Hood Lock Plunger
  - Cable - Engine Hood Release
  - Hinge Assembly - Engine Hood
- EXTERIOR ORNAMENTATION
  - Description
  - Windshield Upper Reveal Moulding
  - Windshield Side Reveal Moulding
  - Windshield Lower Reveal Moulding
  - Roof Drip Gutter - Rear
FRONT SUSPENSION
- GENERAL DESCRIPTION
  - Hubs and Bearings
  - Front Wheel Bearing Adjustment
  - Front Hub Bolts Replace
  - Ball Joints
  - Front Shock Absorbers
REAR SUSPENSION
- GENERAL DESCRIPTION
  - SERVICE OPERATIONS
  - COIL SPRING
  - UPPER CONTROL ARM
  - LOWER CONTROL ARM
  - LOWER CONTROL ARM
  - CONTROL ARM MOUNTED BUSHINGS
  - CARRIER MOUNTED CONTROL ARM BUSHINGS
  - REAR SHOCK ABSORBERS
  - SUPERLIFT SHOCK ABSORBERS
DRUM BRAKES
- GENERAL DESCRIPTION
  - Master Cylinder
  - Pressure Differential Warning Switch
  - Wheel Cylinder
  - Brake Drum and Shoes
  - Self Adjusting Brake- Operation
  - Over-Ride Mechanism
  - Maintenance and Adjustments
- HYDRAULIC BRAKE FLUID
  - Bleeding the Hydraulic System
  - Bleeding Wheel Cylinders
  - Manual Bleeding
- MINOR SERVICE OPERATIONS
  - Stop Light Switch
  - Brake Master Cylinder Push Rod Adjustment
  - Brake Adjustment - Self Adjusting
  - Brake Adjustment - Manually
  - Handbrake Adjustment
- MAJOR SERVICE OPERATIONS
  - Brake Shoe Replacement
- DIAGNOSIS GUIDE
DISC BRAKES INCLUDING MASTER-VAG
- GENERAL DESCRIPTION
- OPERATION
  - Master Cylinder
  - Brake Booster
  - Caliper Assemblies
  - Disc Brake Pad Wear
  - Lining Inspection
- MAJOR SERVICE OPERATIONS
  - Brake Pad Replacement
  - Caliper Assembly
  - Bleeding Disc Brakes
  - Proportioning Valve
- DISC BRAKE MASTER-VAC
- DIAGNOSIS GUIDE
STEERING
- GENERAL DESCRIPTION
- MINOR SERVICE OPERATIONS
  - Adjustments on Vehicle
  - Worm Bearing Pre Load
  - Pitman Gear Mesh Adjustment
  - Pitman Shaft Seal Replacement
- STEERING COUPLING AND INTERMEDIATE SHAFT
- POT JOINT COUPLING
- MAJOR SERVICE OPERATIONS
  - Steering Gear Overhaul
  - Ball Nut Disassembly
  - Steering Column Removal
- STEERING LINKAGE
- STEERING IDLER ARM
- ENERGY ABSORBING STEERING COLUMNS
- IGNITION SWITCH
- POWER STEERING
- GENERAL DESCRIPTION
- MINOR SERVICE OPERATIONS
- POWER STEERING PUMP REMOVAL
- POWER STEERING PUMP INSTALLATION
- SETTING POWER STEERING GEAR PRELOADS
REAR AXLE
- BANJO
- GENERAL DESCRIPTION
- PERIODIC SERVICE
- MINOR SERVICE OPERATIONS
  - Pinion Oil Seal- To replace
  - Rear Axle Shaft Bearing - and / or Seal
  - Oil Seal and/or Bearing Replacement
  - Rear Axle Shaft Hub Bolts -To Replace
  - Rear Universal Joint Flange, Washer or Nut Replacement (Using Old Seal)
  - Rear Universal Joint Flange, Washer or Nut Replacement (Using New Oil Seal)
- SALISBURY
- GENERAL DESCRIPTION
- PERIODIC SERVICE
  - MINOR SERVICE OPERATIONS
  - Rear Axle Shaft Bearing and/or Seal
  - Rear Universal Joint Flange or Nut
- LIMITED SLIP DIFFERENTIAL
- GENERAL DESCRIPTION
- OPERATION
- SERVICE OPERATIONS
  - Removal Differential
- TORQUE WRENCH SPECIFICATIONS
- SPECIAL TOOLS
TRANSMISSIONS
- 3 SPEED ALL-SYNCHROMESH
  - GENERAL DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Gearshift Linkage
    - Gearshift Control Rod Adjustment
    - Gearshift Linkage Overhaul
    - Transmission Side Cover Assembly
    - Transmission Rear Extension Oil Seal- Replacement (Extension Installed)
    - Transmission Rear Extension
    - Speedometer Gears
- FOUR SPEED ALL SYNCHROMESH
  - GENERAL DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Gearshift Linkage Adjustment
    - Gearshift Control Lever Assembly
    - Transmission Side Cover Assembly
    - Transmission Rear Extension
    - Reverse Shifter Shaft and Seal
    - Transmission Rear Extension Oil Seal
    - Speedometer Gears
    - Speedometer Driven Gear
  - MAJOR SERVICE OPERATIONS
    - Removal Transmission
    - Disassembly Transmission
    - Disassembly Mainshaft
    - Cleaning and Inspection
    - Assembly Mainshaft
    - Clutch Gear
    - Counter Gear
    - Assembly Transmission
    - Installation Transmission
- FOUR SPEED MUNCIE
  - GENERAL DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Gearshift Linkage Adjustment
    - Gearshift Control Lubrication
    - Gearshift Lever-Removal
    - Transmission Side Cover
    - Speedometer Driven Gear and Oil Seal
    - Extension Oil Seal
  - MAJOR SERVICE OPERATIONS
    - Transmission - Removal
    - Disassembly - Transmission
    - Cleaning & Inspection
    - Repairs
    - Assembly Transmission
    - Transmission - Installation
  - SPECIFICATIONS
- TRIMATIC AUTOMATIC
  - INTRODUCTION
  - MAINTENANCE
  - SERVICE ADJUSTMENTS
    - Neutral Start & Back up Switch Adjustment
    - Manual Control Linkage Adjustment
    - Detent Actuating Switch Adjustment
- TURBO HYDRA-MATIC "400" AUTOMATIC
  - GENERAL DESCRIPTION
  - PLANETARY GEAR TRAIN
  - RANGE SELECTION
  - RANGE SELECTION
  - SERVICE ADJUSTMENTS
    - Neutral Start and Back Up Switch Adjustments
    - Detent Actuating Switch Adjustment
    - Manual Control Linkage Adjustment
PROPELLER SHAFT AND UNIVERSAL JOINTS
- GENERAL DESCRIPTION
- SERVICE OPERATIONS
  - Propeller Shaft
  - Universal Joints
  - Checking Oil Leak at Front Yoke
ENGINE ASSEMBLIES
- L6 ENGINES
  - GENERAL DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Hydraulic Valve Lifters
    - Checking Valve Timing
    - Valve Stem Oil Seal and/or Valve Spring Replacement
    - Cylinder Head and Valve Mechanism
    - Oil Pump
    - Timing Gear Cover Oil Seal
    - Camshaft
    - Rear Main Bearing Oil Seal
    - Engine Mountings
    - Rear Mounting
    - MAJOR SERVICE OPERATIONS
    - Engine removal
    - Cylinder Conditioning
    - Cylinder Boring
    - Cylinder Honing and Piston Fitting
    - Piston Pin Fit
    - Piston and Connecting Rod Assembly
    - Piston and Connecting Rod Alignment
    - Piston Ring Fitting
    - Camshaft, Camshaft Bearings and Timing Gear
    - Crankshaft, Crankshaft Bearngs and Timing Gear
    - Flywheel and Ring Gear
    - Cylinder Head and Valve Gear
    - Oil Pump - Assembly
    - Oil Pump - Assembly
    - Engine Installation
  - DIAGNOSIS GUIDE
  - SPECIFICATIONS
- V8 253 and 308 ENGINES
  - DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Intake Manifold
    - Exhaust Manifold
    - Rocker Arm Covers
    - Checking Valve Timing
    - Rocker Arms
    - Valve Spring and /or Oil Seal Replacement
    - Cylinder Head and Valve Mechanism
    - Cylinder Heads
    - Valve Guide Bore
    - Valve Seats
    - Valves
    - Lapping Valves to Seats
    - Measuring Valve Stem Height After Valve and Seat Reconditioning
    - Hydraulic Valve Lifters
    - Torsional Damper
    - Oil Seal Front Cover
    - Oil Pump
    - Engine and Transmission Mountings
  - MAJOR SERVICE OPERATIONS
    - Oil Seal - Rear Main
    - Crankcase Front Cover
    - Oil Seal (Front Cover)
    - Timing Chain and/or Sprockets
    - Camshaft
    - Flywheel or Converter Drive Plate and Ring Gear
    - Cylinder Head and Valve Gear
    - Main Bearings
    - Connecting Rod Bearings
    - Connecting Rod and Piston Assemblies
    - Piston Pins
    - Assembly of Connecting Rods to Pistons
    - Piston and Connecting Rod Assembly Alignment
    - Pistons
    - Piston Rings
    - Crankshaft
  - SPECIAL TOOLS - 253 AND 308 ENGINES
  - SPECIFICATIONS
- V8 350 ENGINE
  - GENERAL DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Intake Manifold
    - Exhaust Manifold
    - Rocker Arm Cover
    - Valve Mechanism
    - Valve Lifters
    - Valve Stem Oil Seal and/or Valve Spring
    - Cylinder Head Assembly
    - Oil Pan
    - Oil Pump
    - Oil Seal (Rear Main)
    - Torsional Damper
    - Crankcase Front Cover
    - Timing Chain and/or Sprockets
    - Camshaft
    - Converter Drive Plate
    - Power Plant Mountings
  - MAJOR SERVICE OPERATIONS
    - Cylinder Head Assemblies
    - Valve Lifters-Hydraulic
    - Oil Pump
    - Main Bearings
    - Connecting Rod Bearings
    - Connecting Rod and Piston Assemblies
    - Piston Rings
    - Crankshaft
    - Camshaft
    - Oil Filter Bypass Valve Inspection and Replacement
  - DIAGNOSIS GUIDE
  - SPECIFICATIONS
CLUTCH
- General Description
- MINOR SERVICE OPERATIONS
  - Clutch Control Adjustments
  - Clutch Linkage
  - Clutch Pedal
- MAJOR SERVICE OPERATIONS
  - Clutch Removal
  - Clutch Installation
FUEL SYSTEM
- 6 ENGINES
  - CARBURETTOR
  - MINOR SERVICE OPERATIONS
    - Testing - Fuel Pump
    - Periodic Service Check
  - MAJOR SERVICE OPERATIONS
    - Carburettor
    - Air Cleaner and Intake Silencer
    - Fuel Pump
  - DIAGNOSIS GUIDE
- 253 V8 ENGINE
  - BENDIX STROMBERG WW CARBURETIOR
  - GENERAL DESCRIPTION
  - OPERATION
    - Float System
    - Idle System
    - Power System
    - Accelerating System
    - Automatic Choke
    - Operation of Stromberg Choke System
    - Wide Open Throttle Kick Device
  - MAJOR SERVICE OPERATIONS
    - Carburettor
    - Fuel Pump
  - DIAGNOSIS GUIDE
- 308, 350 V8 ENGINES
  - GENERAL DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Preliminary Checks
    - Idle Speed and Mixture Adjustment
    - Fuel Filter Maintenance
  - FUEL PUMP 253 AND JOB V8 ENGINES
  - FUEL PUMP 350 V8 ENGINE
  - COOLING SYSTEM
  - GENERAL DESCRIPTION
  - MINOR SERVICE OPERATIONS
    - Thermostat
    - Radiator Pressure Cap
    - Water Pump
    - Cooling System Inhibitor
    - Draining and Flushing
FUEL TANK AND EXHAUST SYSTEM
- FUEL TANK
  - General Description
  - Fuel Tank Removal & installation
  - Fuel Tank Gauge and Outlet Pipe Assembly
- EXHAUST SYSTEM
GENERATING SYSTEM
- BOSCH GENERATING SYSTEM
- LUCAS GENERATING SYSTEM
STARTING SYSTEM
- STARTING SYSTEM (Lucas and Bosch)
- PERIODIC INSPECTION OF STARTER MOTOR (Lucas and Bosch)
- SOLENOID SWITCH TESTS- ON BENCH (Lucas and Bosch)
- STARTER MOTOR TESTS- ON BENCH (Lucas and Bosch)
IGNITION SYSTEM
- L6 and 253 & 308 cu. in. V8 ENGINES
  - PERIODIC INSPECTION OF IGNITION SYSTEM
  - DISTRIBUTOR CONTACT POINT ADJUSTMENT
  - IGNITION TIMING
  - SPARK PLUG CLEANING AND ADJUSTMENT
  - IGNITION COIL TESTS
  - DISTRIBUTOR CONDENSER TESTS
  - DISTRIBUTOR OVERHAUL
  - DIAGNOSIS GUIDE
- 350 cu. in. V8 ENGINE
  - DESCRIPTION
  - PERIODIC MAINTENANCE
  - SERVICE OPERATIONS
    - Distributor Contact Points
    - Setting Dwell Angle
    - Distributor
    - Coil Replacement
    - Spark Plugs
LIGHTING SYSTEM
- DESCRIPTION
- LIGHT SWITCH
- HEAD LAMPS
- LICENCE PLATE LAMP
- INTERIOR LIGHTS
- PARKING LAMPS
- TURN SIGNALS
- COMBINED TAIL AND STOP LAMP
INSTRUMENTS AND GAUGES
- INSTRUMENT CLUSTERS
- BULB REPLACEMENT
- FUSES
- SPEEDOMETER CABLE
- WIRING HARNESS
WIRING DIAGRAMS
- Engine Compartment Wiring
- Instrument Panel Wiring (Belmont, Kingswood, Monaro)
- Instrument Panel Wiring (Monaro GTS and Instrument Option U21)
- Instrument Panel Wiring (Statesman de Ville)
- Instrument Cluster Wiring (Instrument Options U16 and UD1)
EMISSION CONTROLS
- EVAPORATIVE EMISSION CONTROL
- SERVICING THE SYSTEM
- CANISTER PURGE VALVE
- CARBURETTOR
OPTIONAL SLIDING SUN ROOF
OPTIONAL AIR CONDITIONING
TORQUE WRENCH SPECIFICATIONS

Please Note: This shop manual covers all Holden models from HQ (1971) - HZ (1979)

File Format: PDF

Language: English

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Holden HJ History

Holden HJ 1974-1976

General Motors Holden described the new Holden HJ as a major refinement of the Holden HQ. Released in October 1974 the HJ had the same chassis as the HQ, but had new front sheet metal and grille. The taillights on the sedan models were now mounted in the body rather than in the rear bumper.

The Holden HJ Premier was exported to Japan and fitted with a Rotary engine and sold as a Mazda Roadpacer. It is believed around 800 were sold.

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