Jeep 232 CID and 258 CID Six Cylinder Factory Engine Rebuild Manual | PDF Download

Jeep 232 CID and 258 CID Six Cylinder Factory Engine Rebuild Manual | PDF Download

Complete shop manual with easy, step by step instructions for the DIY mechanic or professional technician to help rebuild the Jeep 232 CID and 258 CID Six Cylinder Engines.

Below is a detailed list of topics covered in this Shop Manual.

• SIX CYLINDER ENGINE 232-258 Cubic Inch Displacement
• ENGINE ASSEMBLY
• Description
• Identification
• Diagnosis Guide
• Mounting
• Removal
• Installation
• LUBRICATION SYSTEM
• Lubrication Circuit
• Oil Filter
• Oil Pump
• Oil Pressure Relief Valve
• POSITIVE CRANKCASE VENTILATION
• Air Inlet Filter
• PCV Valve
• CYLINDER HEAD COVER AND GASKET
• Removal
• Installation
• ROCKER ARM AND SHAFT ASSEMBLY
• Removal and Disassembly
• Cleaning and Inspection
• Assembly and Installation
• VALVE SPRING AND/OR VALVE STEM OIL DEFLECTOR
• Removal and Testing
• Installation
• INTAKE AND EXHAUST MANIFOLDS
• Removal and Cleaning
• Installation
• CYLINDER HEAD AND GASKET
• Removal
• Cleaning and Inspection
• Installation
• CYLINDER HEAD RECONDITIONING
• Disassembly
• Cleaning and Inspection
• Valve Refacing
• Valve Seat Refacing
• Valve Stem to Guide Clearance
• Assembly
• HYDRAULIC VALVE TAPPETS
• Noise Diagnosis
• Removal and Disassembly
• Cleaning and Inspection
• Assembly and Testing
• Installation
• VIBRATION DAMPER
• Removal
• Installation
• TIMING CHAIN COVER
• Removal
• Installation
• Oil Seal Replacement
• TIMING CHAIN
• Checking Valve Timing
• Removal
• Installation
• CAMSHAFT AND BEARINGS
• Measuring Cam Lobe Lift
• Removal
• Inspection
• Installation
• OIL PAN
• Removal
• Installation
• OIL PUMP
• Removal
• Disassembly and Inspection
• Assembly and Installation
• REAR MAIN BEARING OIL SEAL
• Removal and Installation
• CONNECTING ROD BEARINGS
• Removal and Inspection
• Measuring Bearing Clearance With Plastigage
• Measuring Connecting Rod Journal With a Micrometer
• Installation
• CONNECTING ROD AND PISTON ASSEMBLIES
• Removal
• Cylinder Bore Conditioning
• Pistons
• Piston Rings
• Connecting Rods and Piston Pins
• Installation
• CRANKSHAFT MAIN BEARINGS
• Removal and Inspection
• Measuring Bearing Clearance With Plastigage
• Installation
• CRANKSHAFT
• Replacement
• Checking End Play
• SHORT ENGINE ASSEMBLY
• FLYWHEEL AND STARTER RING GEAR ASSEMBLY
• SPECIFICATIONS
• TOOLS
• COOLING
• DIAGNOSIS
• WATER PUMP
• Six Cylinder - Removal
• Installation
• V-8 - Removal
• - Installation
• ANTI-FREEZE
• Maintenance
• Testing
• RADIATOR
• Radiator Filler Cap
• THERMOSTAT
• COOLANT TEMPERATURE GAUGE AND SENDER UNIT
• TEMPATROL- VISCOUS FAN DRIVE
• Test Procedure
• DRIVE BELTS
• RADIATOR
• COOLING SYSTEM COMPONENT CHART
• SPECIFICATIONS
• TORQUE CHART
• FUEL-CARBURETION
• AIR CLEANER
• IN-LINE FUEL FILTER
• FUEL SUPPLY SYSTEM
• Cleaning and Inspection
• Circuits
• Disassembly
• Cleaning and Inspection
• Assembly
• Adjustments
• Specifications
• CARBURETOR - MODEL 2100 - TWO VENTURI
• Systems
• Disassembly
• CARBURETOR - MODEL YF - ONE VENTURI
• Assembly
• Adjustments
• Specifications
• ENGINE IDLE SETTING PROCEDURES
• EXHAUST MANIFOLD HEAT VALVE
• TORQUE CHART
• TOOLS

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Language: English 

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