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MERCEDES BENZ W124 280E - 300E 2.8 - E280 Factory Workshop Manual | PDF Download | carmanualsdirect

MERCEDES BENZ W124 280E, 300E 2.8, E280 1993-1996 Comprehensive Workshop Service Manual | PDF Download

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MERCEDES BENZ W124 280E, 300E 2.8, E280 1993-1996 Factory Workshop Manual Collection | PDF Download

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MERCEDES BENZ W124 280E, 300E 2.8, E280 1993-1996 Factory Workshop Manual Collection | PDF Download

Massive Mercedes Benz Factory Manual collection for the W126 with over 3300 pages. Includes:

  • Mercedes Benz W124 Factory Chassis & Body Workshop Manual
  • Mercedes Benz W124 Air Conditioning System Factory Workshop Manual
  • Mercedes Benz W124 Cruise Control Factory Workshop Manual
  • Mercedes Benz Engine 104 (2.8 Litre 6 Cylinder Petrol) Factory Workshop Manual

Easy, step by step instructions, this manual is suitable for the home workshop mechanic or professional technician.

Models covered manufactured from 1993 - 1996:

  • Mercedes Benz 280E Sedan
  • Mercedes Benz 280TE Station Wagon
  • Mercedes Benz 300E 2.8 Sedan
  • Mercedes Benz 300TE 2.8 Station Wagon
  • Mercedes Benz E280 Sedan
  • Mercedes Benz E280 Station Wagon

Engines covered:

  • M104 2.8 Litre 6 Cylinder

Below is a detailed list of topics covered in these Mercedes Benz Manuals

  • Electrical System Engine
    • Removing, testing and Installing alternator
    • Removing and Installing poly V-belt pulley (fan assembly)
    • Removing, testing and Installing regulator
    • Removing, testing and Installing starter motor
  • Suspension - Shock Absorbers, springs, Torsion Bars
    • Removing and Installing shock absorber struts
    • Removing and Installing rear shock absorber
    • Removing and Installing front spring
    • Removing and Installing rear springs
    • Removing and Installing front torsion bar
    • Removing and installing rear torsion bar
  • Suspension Level control, and Rear Axle
    • Removal and Installation of rear axle complete
    • Removal and Installation of front and rear rubber mounts of rear axle suspension
    • Removal and Installation of camber strut
    • Removal and Installation of torque strut
    • Removal and Installation of tie rod, replacement of rubber mount
    • Removal and Installation of thrust arm
    • Removal and Installation of spring link, replacement of rubber mount
    • Removal and Installation of wheel carrier
    • Replacement of supporting joint on wheel carrier
    • Removal and Installation of rear axle shaft flange with angular ball bearing
    • Bleeding the ASD hydraulic system
    • Removal and Installation of rear axle center assembly
    • Replacement of radial sealing ring on bevel drive pinion
    • Replacement of radial sealing ring on connecting flange of rear axle shaft
    • Removal and Installation of rear axle shafts
    • Replacement of rubber cup seal on rear axle shaft
    • Removal and Installation of connecting flange of rear axle shaft
  • Front and Rear Axles
    • Removing and Installing front axle halves
    • Adjusting wheel bearing play
    • Removing and Installing front wheel hub
    • Replacing front wheel hub
    • Removing and Installing steering knuckle
    • Removing and Installing steering knuckle arm
    • Checking supporting joint of steering knuckle mounting
    • Replacing boot for supporting joint of steering knuckle mounting
    • Replacing supporting joint
    • Removing and Installing control arm
    • Replacing control arm mounting
    • Testing rear axle spring struts
    • Testing front axle spring struts for leaks
    • Testing spring actuators on front and rear axles
    • Testing pressure oil pump and level controller on rear axle
    • Removing and Installing rear axle spring struts
    • Removing and installing front axle spring struts
    • Removing and Installing spring actuators
    • Removing and Installing control rod/ connecting rod on level controller
    • Removing and Installing level controller
  • Chassis Alignment
    • General Information on chassis alignment
    • Checking and adjusting vehicle level at front and rear axles
    • Checking and adjusting control point of level control
    • Checking and adjusting ball point position
    • Checking and adjusting camber and caster at front axle
    • Checking and adjusting toe-in at front axle
    • Checking toe-out on turns
    • Checking camber at rear axle
    • Checking and adjusting toe-In at rear axle
    • Measuring rear axle spring link, camber strut, torque strut, thrust arm and track rod
    • Measuring wheel carrier
    • Measuring steering knuckle
    • Measuring lower wishbone
  • Propeller Shaft
    • Removal and installation of propeller shaft
    • Removal and Installation of propeller shaft front axle on 4MATIC
    • Balancing rear propeller shaft on vehicle
    • Measuring propeller shaft alignment with mechanical propeller shaft articulation angle meter
    • Removal and installation of propeller shaft intermediate bearing and renewing of grooved ball bearing
    • Renewing centering sleeve
  • Brake System - Hydraulics
    • Bleeding brake system and replacing brake fluid
    • Replacing brake hoses
    • Checking brake system for leakage using pressure tester
    • Removal and Installation of mechanical stop lamp switch
    • Removal and Installation of fixed caliper on front axle
    • Removal and Installation of floating caliper on front axle
    • Removal and Installation of fixed caliper on rear axle
    • Disassembly and assembly of fixed caliper
    • Disassembly and assembly of floating caliper
    • Checking and replacing brake pads
    • Checking, removal and Installation of brake disc on front axle
    • Checking, removal and Installation of brake discs on rear axle
    • Removal and Installation of stepped tandem master brake cylinder
    • Reconditioning stepped tandem master brake cylinder
    • Removal and Installation of parking brake pedal assembly
    • Removal and Installation of hand brake lever for parking brake
    • Removal and Install. of release knob for parking brake hand lever
    • Removal and Installation of front brake control cable
    • Removal and Installation of rear brake control cable
    • Removal and Installation of parking brake shoes
    • Adjusting parking brake
  • Brake System - Anti Locking brake System (ABS)
    • Design and function of anti-lock braking system
    • Important Information on repairs
    • Removal and Installation of hydraulic unit
    • Removal and Installation of ABS control unit
    • Removal and Installation of relays for solenoid valve and charge/return pump
    • Removal and Installation of overvoltage protection/ basic module
    • Removal and Installation of front wheel-speed sensors
    • Removal and Installation of rear wheel-speed sensor
    • Electrical test program
    • Test Instructions for ABS tester with fault memory
  • Brake System - Accelerator Skid Control (ASR)
    • Design and Function of Acceleration Skid Control ASR II
    • Removal and Installation of ASR hydraulic unit
    • Removal and Installation of ASR pressurizing pump
    • Removal and installation of accumulator
    • Removal and Installation of left and right rear axle speed sensors
    • Removal and installation of ASR control unit
    • Test Program - ASR II electrics
    • Test Program - ASR II hydraulics
    • Testing check valve
    • Checking brake booster
    • Removal and Installation of brake booster
  • Steering System
    • Survey of steering gears
    • Survey of power steering pumps
    • Survey of steering linkage
    • Checking play of steering components
    • Checking and adjusting friction torque of steering gear
    • Replacing steering gear when performing repairs to vehicle Involved In accident
    • Important notes regarding repair of steering gear
    • Removing and Installing parameter steering
    • Removing, installing and checking bearing cover with pitman arm shaft
    • Disassembling and assembling pitman arm shaft bearing cover
    • Removing and Installing adjusting screw
    • Removing, Installing and checking play compensator
    • Removing and Installing steering shaft bearing cover, replacing radial seal ring
    • Removing, installing and checking control valve
    • Filling and bleeding the power steering pump/ tandem pump
    • Disassembling and assembling power steering pump/ tandem pump
    • Testing oil pressure of power steering pump
    • Adjusting steering gear In vehicle
    • Removing, Installing, replacing sealing ring In lower housing cover
    • Removing and Installing of steering gear
    • Removing and installing power steering pump
    • Filling and bleeding power steering pump
    • Removing and Installing drag link
    • Removing and Installing steering Idler arm, replacing plain rubber mount
    • Removing and Installing tie rod
    • Replacing boot for tie rod ball joint and drag link ball joint
    • Removing, checking and Installing jacket tube
    • Dismantling and assembling jacket tube
    • Removing and Installing the steering lock complete
    • Removing and Installing lock cylinder
    • Removing and Installing steering wheel
    • Removing and Installing contact spiral
    • Removing and Installing steering angle sensor
    • Removing and Installing slip ring on steering wheel
  • Electrical - Instrument Panel, Switches
    • Initial filling of battery
    • Treatment of battery when vehicle taken out of use
    • Installing separate fuse for blower motor
    • Overvoltage protection relay
    • Removing and Installing odometer
    • Hall sensor, road speed signal with mechanical/ electronics speedometer
    • Testing electronic speedometer
    • Testing electric oil pressure gauge
    • Testing gauge for economic driving
    • Function of fuel gauge sensor
    • Testing fuel gauge
    • Testing windscreen washer level Indicator
    • Removing and Installing rear dome lamp and switch
    • Location and Identification of fuses and unfused connections
    • Warning device for parking brake
    • Charging battery, testing state and capacity
    • Removing and Installing front fuse and relay box and location of auxiliary fuse boxes
    • Removing and Installing combination relays
    • Removing and Installing horns of two-tone signal system or fanfares
    • Removing and Installing control units of module box
    • Removing and Installing blower motor for module box
    • Removing and Installing module box
    • Removing and Installing combination switch
    • Removing and Installing switches In center console
    • Removing and Installing exterior light switch
    • Electrical connections of optional equipment
    • Removing and Installing clock tachometer
    • Removing and Installing speedometer
    • Removing and Installing speedometer shaft
    • Removing and Installing Instrument cluster
    • Testing operation of exterior lamp failure Indicator
    • Removing and Installing exterior lamp failure monitoring unit
    • Removing and Installing gauges
    • Removing and Installing function display
    • Testing electrical outside temperature display
    • Removing and Installing temperature sensor of outside temperature display
    • Function of electronic brightness control of Instrument lighting
  • Body Glass - Windshield, Back Window, Side Windows,
    • Removal and Installation of windshield glass
    • Removal and installation of back window
    • Removal and installation of ornamental frame back window
    • Removal and installation of side window in rear passenger
    • Removal and installation of side window in loading space (T-sedan)
    • Adjusting rear side window
  • Body Assembly - Instrument Panel, Center Console, Trim
    • Removal and installation of instrument panel
    • Removal and installation of cover for speaker
    • Removal and installation of cover under instrument panel
    • Removal and installation of center console
    • Removal and installation of lateral trim on center console
    • Removal and Installation of cover on shift lever
    • Removal and installation of trim on roof frame front
    • Removal and installation of reveal molding laterally on windshield
    • Removal and Installation of panel above windshield (convertible)
    • Removal and Installation of reveal molding at top of windshield( convertible)
    • Removal and installation of headlining
    • Removal and Installation of trim on roof frame, rear
    • Removal and installation of trim on rear pillar
    • Removal and installation of side wall trim in rear passenger compartment
    • Removal and installation of electrical roller blind for rear window
    • Removal and installation of trim on center pillar
    • Removal and installation of trim on rear center pillar (T-sedan)
    • Removal and installation of trim in rear compartment (T-sedan)
    • Removal and installation of trim on rear center piece
  • Body Assembly - Doors
    • Removal, installation and adjustment of driver's door
    • Replacing driver's door
    • Removal, installation and adjustment of rear door
    • Replacing rear door
    • Removal and installation of door lining on driver's door
    • Removal and installation of door lining on rear door
    • Disassembly and assembly of door lining on driver's door
    • Removal and installation of door lining on tailgate (T)
    • Removal and installation of window crank
    • Removal and installation of sealing strip
    • Removal and installation of outside sealing strip
    • Removal and installation of window lift (power window) on driver's door
    • Removal and installation of' window lift (power window) on rear door
    • Removal and installation of electric window lift on driver's door
    • Removal and installation of electric window lift on rear door
    • Removal and installation of crank window on driver's door
    • Removal and installation of crank window on rear door
    • Adjustment of crank window on driver's door
    • Removal and installation of fixed window on rear door
    • Removal and installation of flexible window rail on driver's door
    • Removal and installation of flexible window rail on rear door
    • Removal and installation of door holder
    • Removal and installation of sealing frame on driver's door or rear door
    • Removal and installation of inside door actuation on driver's door
    • Removal and installation of inside door actuation on rear door
    • Removal and installation of outside door handle on driver's door
    • Removal and installation of outside door handle on rear door
    • Removal and installation of door lock on driver's door
    • Removal and installation of door lock on rear door
    • Removal and installation of inside door actuation on rear door
    • Removal and installation of outside door handle on driver's door
    • Removal and installation of outside door handle on rear door
    • Removal and installation of door lock on driver's door
    • Removal and installation of door lock on rear door
    • Removal and installation of door lock on tailgate (T- sedan)
    • Functional description tailgate lock with electro mechanical closing assist (T-sedan)
    • Electric wiring diagram (T-sedan)
    • Testing and replacing microswitch (T-sedan)
    • Checking and replacing motor (T-sedan)
    • Removal and installation of tailgate (T-sedan)
    • Adjustment of tailgate (T-sedan)
    • Removal and installation of glass pane on tailgate (T -sedan)
    • Removal and installation of gas pressure spring on tailgate
    • Removal and installation of ledge grips on tailgate
  • Body Assembly - Sun Roof, Soft Top, Roof Rails
    • Removal and installation of headlining on sun roof
    • Removal and Installation of headlining on cabriolet
    • Removal and installation of tilting/sliding sun roof top panel
    • Adjustment of tilting/sliding sun roof top panel
    • Removal and Installation of gasket and holding rails on sun roof opening
    • Removal and installation of control cable
    • Removal and installation of tube
    • Removal and installation of tube (T -model)
    • Removal and installation of angular lifting arm on tilting/ sliding sunroof
    • Removal and installation of motor and gear unit
    • Checking and adjusting slip clutch for sun roof motor
    • Removal and installation of wind deflector on tilting/ sliding sun roof
    • Removal and installation of tilting/ sliding sun roof frame
    • Removal and installation of soft top (hydraulically control soft top)
    • Replacement of soft top cover
    • Adjustment of soft top
    • Removal and installation of rear window on cabriolet
    • Removal and installation of left and right catches
    • Adjustment of handle on catch
    • Removal and installation of roll-over bar retracted and extended switches
    • Removal and installation of soft top compartment open switch
    • Removal and installation of switch assembly on left soft top mount
    • Removal and installation of soft top bow up (raised) switch
    • Removal, installation and adjustment of soft top compartment cover switches "closed" and "locked
    • Removal and installation of soft top control unit
    • Removal and installation of roof rail (T -model)
    • Removal and installation of mounts for roof rack (coupe)
  • Central Locking System
    • Function description
    • Checking function of control locking system
    • Checking electrical function of central locking system
    • Checking pneumatic function of supply pump
    • Checking electrical function of actuator
    • Checking pneumatic function of actuator
    • Checking central locking system for leaks
    • Checking pneumatic line for leaks
    • Removing and Installing actuator
    • Removing and Installing rear door actuator
    • Removing and Installing fuel filler flap actuator
    • Removing and installing supply pump
    • Function description of Infrared remote control
    • Checking and replacing batteries for infrared transmitter
    • Removing and Installing folding key on Infrared transmitter key
    • Removing and Installing driver door infrared remote control (IFZ) receiver unit
    • Removing and Installing trunk lid Infrared remote control (IFZ) receiver unit
    • Removing and installing Infrared remote control unit (IFZ)
    • Removing and Installing RCL control module (N54) and IR DAS control module
    • Electric wiring diagrams
    • Function diagrams
  • Electrical System - Body- Dome Lamps, Trunk Lamp, Heated Rear Screen, Antenna, Wiper Motor
    • Removing and Installing dome lamp control unit and rear dome lamp
    • Function of dome lamp control unit
    • Function of daytime driving lamp
    • Retro fitting daytime driving lamp control
    • Removing and Installing trunk lamp switch
    • Function of city driving lamp
    • Testing city driving lamp
    • Function of tilting/sliding roof, wiring diagrams
    • Convenience control tilting/sliding roof
    • Wiring diagram heated rear screen
    • Function of automatic antenna
    • Function of headlamp wash/wipe system
    • Convenience control power windows
    • Removing and Installing rubber of wiper blade
    • Removing and Installing wiper motor
    • Removing and Installing wiper linkage
    • Removing and Installing rubber seal below wiper gear
    • Removing and Installing tall gate wiper motor
    • Function of heated windscreen washer nozzle
    • Function of heated windscreen washer system
    • Function of seat heaters
    • Outside rear-view mirror with electrically heated mirror glass
    • Power windows
    • Removing and Installing power seat adjustment switch
    • Front power seat adjustment
    • Testing voltage-coded switch for power seat adjustment with memory
    • Function of anti-theft warning system
    • Testing anti-theft warning system
  • Electrical System - Exterior Lighting System, Entertainment System
    • Adjusting front lighting
    • Removing and Installing bulbs of headlamp unit
    • Removing and Installing bulb for ashtray Illumination
    • Removing and Installing lens of headlamp unit
    • Removing and Installing headlamp reflector
    • Removing and Installing fog lamp reflector or high beam headlamp reflector
    • Testing headlamp range control
    • Removing and Installing headlamp unit
    • Removing and Installing tail lamp
    • Removing and Installing tog lamp
    • Removing and Installing bulb of fog lamp
    • Removing and Installing license plate lamp
    • Function of center high-mounted stop lamp
    • Light warning buzzer
    • Operating radio
    • Removing and Installing radio
    • Removing and Installing CO player with changer
    • Removing and Installing receiver and amplifier
    • Mechanically releasing and removing magazine
    • Removing and Installing amplifier of sound system
    • Removing and Installing amplifier of active bass speakers
    • Removing and Installing speakers In Instrument panel
    • Removing and Installing speakers In rear
    • Removing and Installing speakers In front doors
    • Removing and Installing speakers In rear doors
    • Removing and Installing antenna
    • Removing and Installing telescope of automatic antenna
  • Body Assembly- Front and Rear Bumpers. Radiator Cowl, Mercedes Star
    • Removal and installation of front fender
    • Removal and installation of front bumper
    • Removal and Installation of molding on front bumper
    • Disassembly and assembly of front and rear bumpers
    • Removal and installation of rear bumper
    • Removal and Installation of molding on rear bumper
    • Removal and installation of engine hood
    • Adjustment of engine hood
    • Removal and installation of engine hood hinge
    • Removal and installation of control cable for engine hood
    • Removal and Installation of radiator cowling
    • Removal and installation of radiator grille
    • Removal and installation of trim strips on radiator grille
    • Removal and installation of Mercedes star
    • Removal and installation of trunk lid
    • Attachment of model designation on trunk lid
    • Removal and installation of hinge lever on trunk lid and soft top compartment cover
    • Adjustment of trunk lid
    • Removal, Installation and adjustment of soft top compartment cover (convertible)
    • Removal and installation of trim on side wall
    • Removal and installation of protective strip on side wall
    • Removal and installation of trim on frame side member (coupe)
    • Removal and installation of water deflector on front wall pillar and on roof
    • Removal and installation of sectional sealing strip on roof frame (coupe)
    • Removal and installation of outside mirror
    • Removal and installation of electrically adjustable outside mirror
  • Body Assembly- Head Restraints, Drivers Seat, Rear Seat, Seat Coverings
    • Removal and installation of adjusting rail for head restraint
    • Removal and Installation of guide rail for head restraint
    • Removal and installation of driver's seat
    • Removal and installation of front passenger seat
    • Layout and operation of backrest lock (coupe)
    • Removal and installation of vacuum element of driver's or front passenger seat (coupe)
    • Removal and installation of vacuum switch on driver's backrest( coupe)
    • Removal and installation of gear unit for backrest adjustment
    • Removal and Installation of driver's seat height adjustment
    • Function diagram of backrest lock (coupe)
    • Eliminating noises from front seats
    • Removal and installation of armrest with lifting mechanism on driver's seat (coupe)
    • Removal and installation of rear seat and rear seat backrest
    • Modification of rear seat backrest mounting (coupe)
    • Removal and installation of folding armrest for rear seat (coupe)
    • Removal and installation of driver's seat cushion cover
    • Removal and installation of driver's backrest cover
    • Removal and installation of tensioning member on driver's or front passenger backrest
    • Removal and installation of front belt tensioner
    • Removal and installation of complete seat belt extender
    • Removal and installation of seat belt extender rack
  • SRS System - Airbags, Belt Tensioners, Seat Belts
    • Description of operation of airbag with belt tensioner
    • Safety regulations for airbags and belt tensioners
    • Removing and Installing control unit for airbag and belt tensioners
    • Renewal regulations for seat belts
    • Removing and installing seat belt with belt tensioner
    • Removing and Installing belt buckle
    • Removing and Installing reserve power source for airbag and belt tensioner
    • Removing and Installing voltage transformer for airbag and belt tensioner
    • Removing and installing airbag unit In steering wheel
    • Removing and Installing passenger airbag unit
    • Test program for airbag and belt tensioner
    • Test program for belt tensioner (without airbag)
  • Climate Controlled Air Conditioning System Shop Manual
    • Instructions for use of service manual
    • Engine and vehicle identification
    • Vehicle identification number locations
    • Removal and Installation of heat exchanger
    • Checking oil level in A/C compressor
    • Removal and installation of A/C compressor
    • Removal and installation of speed sensor on A/C compressor
    • Replacing shaft seal on A/C compressor
    • Removal and installation of electromagnetic clutch, removal, installation and checking of solenoid coil
    • Removal and installation of series resistor for auxiliary fan
    • Removal and installation of condenser
    • Removal and installation of fluid reservoir
    • Testing, removal and installation of pressure switch for A/C compressor in fluid reservoir
    • Testing, removal and installation of pressure switch for auxiliary fan in fluid reservoir
    • Testing, removal and Installation of evaporator temperature sensor
    • Testing, removal and installation of outside air temperature sensor
    • Removal and installation of expansion valve
    • Removal and installation of evaporator
    • Removal and installation of blower motor
    • Removal and installation of air conditioner/ automatic temperature control unit
    • Removal and replacement of auxiliary fan
    • Testing, removal and Installation of switch for air conditioner/ automatic temperature control
    • Testing, removal and installation of switch for fresh air/ recirculated air
    • Removal and installation of switch-over valve for fresh air/ recirculated air flap
    • Removal and installation of vacuum elements
    • Testing, removal and installation of speed sensor on starter ring gear
    • Description of function of automatic climate control
    • Checking functions of automatic climate control
    • Checking regulating quality and heating output
    • Testing the automatic climate control with the impulse counter
    • Checking electric components of the automatic climate control
    • Checking compressor cut off and remedial measures
    • Electric circuit diagrams
    • Checking refrigerating capacity (short test)
    • Checking refrigerating capacity and suction/high pressure
    • Checking flap control vacuum system for leaks
    • Removal and installation of heat exchanger
    • Removal and installation of mono valve
    • Removal and installation of heating water circulating pump
    • Automatic climate control unit
    • Removal and installation of aspirator blower (M9) for temperature sensor interior air
    • Removal and installation, testing of temperature sensor interior air
    • Removal and installation, testing of temperature sensor heat exchanger
    • Removal and installation, testing of temperature sensor evaporator
    • Removal and installation, testing of temperature sensor outside air
    • Removal and installation, testing of fresh/recirculated air switch
    • Removal and installation of switch over valve block
    • Removal and installation of vacuum elements
    • Removal and installation of electronic blower regulator
  • Cruise Control Shop Manual
    • Functional Description
    • Pushbutton Switch
    • Cruise Control Amplifier
    • Road Speed Sensor
    • Cruise Control Actuator
    • Hints for troubleshooting
    • Testing with Adapter
    • Test Program Survey
    • Testing reference resistor
    • Removal and Installation of Cruise Control Actuator
    • Removal and Installation of pushbutton switch
    • Removal and Installation of sensor
    • Adjusting Connecting rod to control cable
    • Removal and Installation of cruise control amplifier
    • Removal and Installation of cruise control reference resistor
    • Removal and Installation of switch on clutch pedal
    • Installation of relay against partial load shaking
    • Installation of relay against deceleration shaking
    • Layout of connectors
    • Wiring Diagrams

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