Morris Minor 918 cc Sidevalve Factory Engine Rebuild Manual | PDF Download

Morris Minor 918 cc Sidevalve Factory Engine Rebuild Manual | PDF Download

Below is a detailed list of topics covered in this Morris Minor Engine Rebuild Manual: 

• General Data
• ENGINE 918 cc Sidevalve (USHM2)
• General description.
• Lubrication system.
• Draining the engine sump.
• Removal and replacement of sump.
• Removal of oil pump.
• Dismantling, reassembling, and replacing oil pump.
• Removal and replacement of piston and connecting rod.
• Dismantling and reassembling piston and connecting rod.
• Removal and replacement of piston rings.
• Fitting gudgeon pins.
• Piston sizes and cylinder bores.
• Removal and replacement of main and big-end bearings.
• Removal and replacement of engine.
• Removal and replacement of power unit.
• Removal of timing cover.
• Replacement of timing cover.
• Removal and replacement of timing chain.
• Removal and replacement of carburetor,
• Removal and replacement of inlet and exhaust manifold.
• Removal and replacement of cylinder head.
• Removal and replacement of camshaft.
• Removal and replacement of tappets.
• Tappet adjustment.
• Checking valve timing.
• Removal and replacement of flywheel (engine out of car).
• Removal and replacement of crankshaft (engine out of car).
• Regrinding of crankshaft.
• Removal and replacement of valves.
• Decarbonizing.
• Grinding and testing valves and their seatings.
• Removal and replacement of valve guides.
• Oil pressure.
• Fitting valve springs
• THE FUEL SYSTEM
• Removal and replacement of the petrol tank.
• Construction of the petrol pump.
• Action of the petrol pump.
• To dismantle and reassemble the petrol pump.
• Resetting the diaphragm for contact breaker 'throw-over'
• Tracing petrol pump troubles.
• Petrol pump maintenance.
• Carburetor.
• Carburetor adjustments.
• Centering the jet.
• Sources of carburetor trouble.
• Air silencer and air cleaner.
• Induction heater
• THE IGNITION SYSTEM
• Description and specification of equipment.
• Locating the cause of uneven firing.
• Testing the low tension circuit
• High tension cables
• Sparking plugs
• Contact breaker mechanism
• Distributor lubrication
• Removal and replacement of the distributor
• Static ignition timing
• Dismantling the distributor
• Condenser
• Fitting new distributor bushes
• Reassembling the distributor
• Later distributor mounting
• High-lift cam
• THE COOLING SYSTEM
  
• Description of the circulating system.
• Removing the radiator filler cap.
• Draining the cooling system.
• Filling the cooling system.
• Removal and replacement of the radiator.
• Dynamo and fan belt adjustment.
• Radiator bottom hose.
• Removing the water pump.
• Disassembly of the water pump.
• Location of the bottom water pipe.

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