CHRYSLER 1973-1976 Hemi 6 Engine 215, 245 & 265 Service & Rebuild Workshop Manual | PDF Download

CHRYSLER 1973-1976 Hemi 6 Engine 215, 245 & 265 Service & Rebuild Workshop Manual | PDF Download

This Chrysler Service Manual covers the following engines for VJ-VK models: 

• Chrysler 215 cu. in. Hemi 6
• Chrysler 245 cu. in. Hemi 6
• Chrysler 265 cu. in. Hemi 6
• This Manual covers 6 cylinder and V8 engines

Below is a detailed list of topics covered in this Factory Chrysler Service Manual:

• COOLING SYSTEM
• RADIATORS, PRESSURE CAPS, HOSES AND BELTS
• Specifications
• General Information
• Radiator
• Pressure Testing the Cooling System
• Pressure Flushing the Cooling System
• Radiator Cap
• Radiator Hoses
• Coolant Recovery System
• Drive Belt Tensioning
• WATER PUMPS, THERMOSTATS, FANS AND SHROUD
• Specifications
• Water Pump ("D" type engine)
• Water Pump ("LA" type engine)
• Thermostat
• Fan
• Thermal Control Fan Drive
• Thermal Ignition Control (T.I.C.) Valve
• ENGINE ELECTRICAL
• BATTERY
• Specifications
• Specific Gravity Test
• Battery Test with Cad-Tip Analyzer
• Adjustment of Acid Gravity
• High Rate Discharge Test
• Charging the Battery
• STARTER SERVICE DIAGNOSIS
• BOSCH DIRECT DRIVE STARTER
• Specifications
• General Information
• Electrical Tests of Starting Motor
• Servicing the Starter
• Mechanical Adjustments
• BOSCH REDUCTION DRIVE STARTER
• Specifications
• General Information
• Electrical Test of Starter Motor
• Servicing the Starter Motor
• Mechanical Adjustments
• ALTERNATOR AND VOLTAGE REGULATOR
• BOSCH ALTERNATOR AND VOLTAGE REGULATOR
• Specifications
• General Information
• Operation
• Testing the Charging System- On Vehicle
• Alternator Removal and Installation
• Disassembly of Alternator
• Inspection and Testing - Alternator
• Inspection and Testing- Voltage Regulator
• BREAKER POINT IGNITION
• Specifications
• Service Diagnosis
• Spark Plugs
• Ballast Resistor
• Ignition Coil
• Distributor Resistance Test
• Secondary Circuit Inspection
• Distributor Contact Dwell
• Dwell Variation
• Ignition Timing
• Idle R.P.M. Test
• BOSCH DISTRIDUTOR AND COIL
• Specifications
• General Information
• Operation
• Removing Distributor
• Shaft and Bushing Wear Limit
• Disassembly of Distributor
• Reassembly of Distributor
• Checking Breaker Arm Spring Tension
• Distributor Advance
• Installation of Distributor
• Ignition Coil
• ELECTRONIC IGNITION
• Specifications
• Service Diagnosis
• Secondary Circuit Inspection
• Idle R.P.M. Test
• Adjusting Reluctor to Pick-Up Air Gap
• Ignition Coil
• Dual Ballast Resistor
• Spark Plugs
• ELECTRONIC IGNITION SYSTEM
• General Information
• Components
• Function
• Ignition System Testing
• BOSCH ELECTRONIC IGNITION DISTRIBUTOR
• Specifications
• Service Procedures
• ENGINES
• ENGINE TUNING
• General information
• Compression test
• Valve clearance
• Ignition system
• Ignition coil
• Battery
• Starter and cables
• ENGINE ASSEMBLY "D TYPE" 6 CYLINDER - 215, 245, 265
  
• Specifications
• Piston selection and fitting instructions
• Special tools
• Torque specifications
• General information
• Crankshaft reconditioning information
• Engine components size identification
• Engine removal
• Cylinder head
• Rocker arm and push rod assembly
• Tappet cover side plate
• Valves and valve springs ...
• Refacing valves and valve seats
• Testing valve springs
• Hydraulic tappets
• Checking valve timing
• Timing sprockets and chain
• Timing chain case, cover and seal
• Camshaft
• Camshaft bearing replacement
• Cylinder block
• Pistons
• Piston pins
• Connecting rods
• Connecting rod bearing clearance checking
• Crankshaft main journals
• Crankshaft main bearings
• Main bearing clearance checking
• Replacement of main bearing caps
• Replacement rear main bearing oil seal
• ENGINE ASSEMBLY "LA" TYPE V8 ENGINE - 318 - 360
• Specifications
• Torque Specifications
• Special tools
• Checking operation of exhaust valve rotators
• Reconditioning information (cast iron crankshaft)
• Engine replacement
• Rocker arms and shaft assembly
• Cylinder heads
• Valves and valve springs
• Hydraulic tappets
• Valve timing
• Timing chain cover, oil seal and chain
• Camshaft
• Camshaft bearings
• Distributor drive shaft bushing
• Cylinder block
• Pistons, pins and rings
• Crankshaft identification
• Connecting rods
• Measuring connecting rod bearing clearance
• Installing piston and connecting rod assembly
• Crankshaft main journals
• (::rankshaft main bearings
• Measuring main bearing clearance
• Rear main bearing oil seals
• Hydrodynamic lip timing chain cover oil seal
• ENGINE OILING
• ENGINE OILING, "D" TYPE ENGINE
• Specifications
• General Information
• Oil Pan
• Oil Pump
• ENGINE OILING, "LA" TYPE ENGINE
• Specifications
• Oil Pump
• Oil Filter
• EXHAUST SYSTEMS AND MANIFOLDS
• INTAKE AND EXHAUST MANIFOLDS
• Specifications
• General Information
• Intake and Exhaust Manifold Assembly ("D" Type engine)
• Intake Manifold ("LA" Type engine)
• Exhaust Manifold ("LA" Type engine)
• Exhaust Manifold Heat Control Valve
• EXHAUST PIPES AND MUFFLERS
• General Information
• Service Procedures
• FUEL SYSTEMS
• GENERAL INFORMATION
• Servicing the Carburettor
• Cleaning Carburettor Parts
• Idle Mixture and Idle Speed Adjustments
• SERVICE DIAGNOSIS
• CARTER BBD TYPE DUAL THROAT CARBURETTOR
• Specifications
• General Information
• Disassembling Carburettor
• Inspection and Reassembly
• Carburettor Adjustments
• CARTER BBD TYPE DUAL THROAT CARBURETTOR (SOLID FUEL)
• Specifications
• General Information
• Disassembling Carburettor
• Inspection and Reassembly
• Carburettor Adjustments
• HOLLEY CARBURETTOR MODEL 2210
• Specifications l General Information
• Disassembling Carburettor
• Cleaning Carburettor Parts
• Inspection and Reassembly
• Carburettor Adjustments
• IDLE SPEED AND MIXTURE SETTING PROCEDURE
• General Information
• FUEL PUMPS
• Specifications
• Service Diagnosis
• General Information
• Testing the Fuel Pump
• Servicing the Fuel Pump
• FUEL TANK
• Specifications
• General Information
• Service Diagnosis
• Service Procedures
• CARBURETTOR CONTROLS
• Automatic Choke
• Electric Assist Choke
• Throttle Cable Adjustment

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