Alfa Romeo Giulia 1300 1967-1972 Workshop Service Manual | PDF Download

For the smallest-engined Giulias, this workshop manual lays out every job from the engine bay to the rear axle. Engine removal and rebuild, valve and timing settings, carburettor adjustment, clutch and gearbox work and brakes, each have their own chapter with fault finding information.

Models covered

• Alfa Romeo Giulia 1300 TI
• Alfa Romeo GT 1300 Junior

Engine

• 1290cc (the “1300”) four-cylinder twin cam

Transmission

• Five-speed gearbox, clutch, propeller shaft and rear axle, with removal, dismantling and refit

What’s included

• Taking the engine out, stripping it, checking every part and putting it back together
• Cylinder liner, piston, piston ring and crankshaft sizes, with undersize and oversize figures for rebuilds
• Valve sizes, valve clearances and valve timing
• Timing chain and camshaft drive overhaul
• Oil pump, oil strainer and external oil filter
• Fuel pumps, air cleaner and the Dellorto DHLA 40 carburettors for the GT 1300 Junior, with stripping, setting and jet sizes
• Distributor, ignition timing, sparking plugs and the distributor drive shaft
• Radiator, water pump, fan belt and thermostat
• Clutch overhaul and operating mechanism adjustment
• Gearbox removal, stripping and rebuilding, and the gearchange mechanism
• Propeller shaft, rear axle and rear suspension
• Front suspension, wheel hubs, dampers and anti-roll bar
• Steering box, steering linkage and adjustments
• Disc brakes, master cylinder, vacuum servo and bleeding
• Battery, generator, alternator, starter and control box
• Bodywork: door trim, hinges and locks, window winding, bonnet and boot locks, and fitting windscreen and rear window glass
• Tightening torques, conversion tables and a fault diagnosis section at the end of each chapter