Alfa Romeo Giulia Berlina 1962-1969 Workshop/Service Manual | PDF Download
This manual gives you the procedures, sizes and settings to service, strip and rebuild a Giulia 1300 or 1600 sedan. It covers the engine, carburettors, gearbox, rear axle, steering, brakes and wiring, with easy to follow instructions.
Models covered
- Giulia 1300
- Giulia 1300 TI
- Giulia TI 1600
- Giulia TI Super 1600
- Giulia Super1600
Engines
- 1290cc (the “1300”): four-cylinder twin cam, 74 x 75mm
- 1570cc (the “1600”): four-cylinder twin cam, 78 x 82mm
Transmission
- Clutch, gearbox, propeller shaft and rear axle, with removal, dismantling and refit
What’s included
- Taking the engine out, stripping it, checking every part and putting it back together
- Cylinder liner, piston, piston ring, gudgeon pin and crankshaft sizes, with oversize and undersize figures for rebuilds
- Valve timing, valve clearances and timing chain tensioning
- Oil pump, oil filter and oil pressure
- Radiator, water pump and thermostat
- Distributor, contact breaker gap, ignition timing and sparking plugs
- Fuel tank, fuel pump and the Solex and Weber carburettors, with stripping, cleaning, setting and synchronising
- Clutch removal, overhaul and adjustment
- Gearbox stripping and rebuilding, and the propeller shaft
- Rear axle removal, overhaul and refitting
- Front and rear suspension, shock absorbers and springs
- Steering box, steering geometry, and wheel and tyre information
- ATE and Dunlop disc brakes, with the master cylinder, servo and bleeding
- Dynamo, alternator and starter motor
- Wiring diagrams for the Giulia 1300 and the Giulia TI 1600
- Tightening torques
- A tuning data table by year for the 1300, 1300 TI, TI and TI Super
File Format: PDF
Language: English
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This workshop manual covers all Alfa Romeo models made from 1959-1969.
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