Leyland Olympian Bus Factory Workshop Manual | PDF Download
Leyland Olympian Bus Factory Workshop Manual | PDF Download
Leyland Olympian Bus Factory Workshop Manual | PDF Download
Factory Leyland Olympian Workshop Repair Manual. This detailed workshop manual in PDF format covers every part of the Olympian Bus. There are over 460 pages with detailed information.
The following Leyland models are covered:- Leyland Olympian ON 6LXB 1R
- Leyland Olympian ON 6LXB 2R
- Leyland Olympian ON TL11 2L
Below is a comprehensive list showing contents of the workshop manual:
Miscellaneous Information
- Model Range
- Approximate Vehicle Weights
- Approximate Vehicle Dimensions
- General Data
Maintenance
- Lubrication Diagram
- Maintenance Schedule
-
Maintenance and Lubrication Procedures
- Batteries
- Gearbox and Charged Coupling Oil Level Check and Change
- Gearbox Voith D851 Oil Level Check, Change, Load Transmitter
- Front Hub Greasing
- Rear Hub Greasing
- Rear Axle Topping up/ Draining/Filling
- Induction Air Filter Element renewal
- Air Suspension Air Filter
- Air Suspension Leveling Valve Hydraulic Fluid level
- Air Suspension Isolator Valve Filter Cleaning
- Automatic Lubrication Reservoir Filling
- Fuel Sedimenter Draining/Cleaning
- Hydraulic System Fluid Change
- Hydraulic Reservoir Filter
- Hydraulic System Priming
- Alternator Drive Belt Adjustment
- Compressor Drive Belt Adjustment
- Starter Motor Lubrication
- C.A.V. Alternator Lubrication
- Wheel Removal and Fitting
- Condenser Drain Valve Cleaning
- Valve Clearances (TL 11/15/2)
- Injectors (TL 11/15/2)
- Fuel Filter Element (TL 11/15/2)
- Fuel System Bleeding (TL 1115/2)
- Engine Oil Changing (TL 11/15/2)
- Engine Oil Filter Element (TL 11/15/2)
- Cooling System Draining, Topping up, Filling
- Lubricants and fluids
- Engine Lubricants
- Leyland Specifications
- Fuel Oil
- Anti-Freeze Fluids and Inhibitors
- Air Suspension Leveling Valve
- Special tools
- Torque Tightening Figures
- Engine (TL 11/15/2)
- Data
- Removal
- Refit
- Fault Finding
- Cooling System
- Data
- Torque Tightening Figures
-
Removal and re-fitment
- Shutter Assembly
- Water Pump
- Radiator
- Header tank
- Cylinder Head Water Outlet Pipe
- Thermostats
- Oil Cooler
-
Testing
- Thermostats
-
Overhaul
- Water Pump
- Oil Cooler
- Engine Compartment Ventilation Fan Hydraulic System
- Data
- Description
- Removal and Re-fitment
- Fault Diagnosis
-
Overhaul
- Hydraulic Pump
- Engine Cooling Fan Hydraulic System
- Data
- Description
-
Overhaul
- Switching valve
- Thermostatic Valve
-
Testing
- Switching Valve
- Thermostatic Valve
- Cylinder Head
- Data
-
Removal and Re-fitment
- Rocker Shaft Assembly
- Cylinder Head
- Valve Springs
-
Adjustment
- Valve Clearances
-
Overhaul
- Cylinder Head
- Valve Seat Insert
- Crankcase Assembly
- Data
-
Removal and Re-fitment
- Tappets and Cam Followers
- Crankshaft Damper
- Crankshaft Pulley and Front Oil Seal
- Timing Gear Case
- Timing Gear Back plate
- Camshaft
- Oil Sump
- Oil Pump
- Oil Filter
- Connecting Rod Big-End Bearings
- Main Bearings and Thrust Washers
- Connecting rod and Piston
- Cylinder Liner
- Crankshaft Rear Oil Seal
- Crankshaft
-
Overhaul
- Crankshaft Regrind
- Connecting Rod and Piston
- Oil pump
- Fuel System
- Data
-
Removal and Re-fitment
- Injection Pump
- Fuel Lift Pump
- Injector
- Fuel System (Bleeding)
- Throttle Control Valve
-
Adjustment
- Throttle Linkage
- Stop Linkage
-
Overhaul
- Fuel Injection Pump
- Gearbox
- Removal and Re- fitment
- Leyland Fully Charged Hydraucyclic
- Voith 851
- Propeller Shaft
- Removal and Refitment
- Propeller Shaft with Yoke Coupling
- Removal and Re -fitment
- Fault Diagnosis
- Overhaul
- Gearbox - Leyland Hydraucyclic, Fully Charged
- Data
- Description
- Brake Band Adjustment
- Fault Diagnosis
- Overhaul
- Electro - Hydraulic Valve Block
- Description
- Testing
- Removal and Re-fitment
- Retarder Valve block - With Two Stage Air Cylinder
- Data
- Description
- Testing
- Adjustment
- Removal and Re -fitment
Note: Refer to Voith Literature for Overhaul of Voith D851 Fully Automatic Gearbox
- Front Axle
- Removal and Re -fitment
- Leyland Axle Beam
- Leyland front Axle
- Front Axle - Leyland Beam type
- General Information
- Data
- Camber and Caster Angles
- Overhaul
- Front Hubs
- Stub Axle
- Renewing Stub Axle Bushes
- Renewing Wheel Stubs
- Power Assisted Steering Gear
- Removal and Re-fitment
- ZF 8043 955 132 Steering Box
- Steering Column Housing
- Steering Column Shaft and Universal Joints
- Dismantling Steering Column Housing
- Setting the Steering Limiter valves
- Power Assisted Steering Gear - ZF 8043
- General Information
- Data
- Description
- Operation
- Periodic Inspections and Fault Finding
- Fault Diagnosis
- Overhaul
- Dismantling Steering Box to Major Components
- Checking and Adjusting the Hydraulic Centre
- Power Steering Pump and Flow Control System
- Removal and Re-fitment
- Power Steering pump
- Flow Control Valve Assembly
- Reservoir
- Testing the Steering System Components
- Power Steering Pump - Plessey
- General Information
- Data
- Description
- Operation
- Overhaul
- General Information
- Test Connection
- General Information
- Data
- Description
- Operation
- Overhaul
- Testing
- General Information
- Flow Control Valve assembly
- General Information
- Data
- Description
- Operation
- Overhaul
- Testing
- General Information
- Steering Linkage
- Removal and Re-fitment
- Relay Arm Assembly
- Drag links and Track-rods
- Removal and Re-fitment
- Steering Linkage
- General Information
- Data
- Overhaul
- Relay Arm and Mounting Bracket Assembly
- Draglinks and Track-rods
- Setting the Steering Linkage
- Draglink and Track-rod Adjustment
- Wheel Stop Setting
- General Information
- Rear Axle
- Removal and Re-fitment
- Leyland with Drop Centre Casing
- General Information
- Data
- Removal and Re-fitment
- Axle Shafts
- Overhaul
- Hubs
- Rear Axle Unit
- Brakes
- General information
- Data
- Description
- Diagrammatic Layout of Brake system
- Location of Brake System Components
- Braking System Fault Diagnosis
- Brake Assemblies
- Description
- Removal and Refitment of Brake shoes
- Removal and Refitment of Brake Camshafts
- Slack Adjuster (S.A.B. Automatic type)
- Description
- Removal and Refitment
- Overhaul
- Hand Control valve
- Description
- Removal and Refitment
- Testing and rebuilding valve
- Air Compressor
- Description
- Fault Diagnosis
- Removal and Refitment
- Overhaul
- Unloader valve
- Description and Operation
- Removal and refitment
- Overhaul
- Testing
- Adjustment
- Foot brake Valve
- Description
- Operation
- Removal and Refitment
- Testing
- Overhaul
- Adjustment
- Bench Testing
- Single Diaphragm Brake Chambers
- Removal and Refitment
- Testing
- Overhaul
- Spring Brake Actuators (Clayton Type 30)
- Removal and Refitment
- Overhaul
- Testing
- Spring Brake Actuator (Westinghouse Type 30)
- Removal and Refitment
- Overhaul
- Testing
- Relay Valve
- Description and Operation
- Overhaul
- Electrical
- Electrical System General Information
- Description
- Routine maintenance
- Jump Starting
- Driver Controls
- Warning/ Information Lights
- Front Junction Box
- Rear Junction Box (Upper)
- Batteries
- Isolation Switch
- Steering Column Combination Switch
- Push Button Switches
- Start/Run Switch
- Exterior Lighting Switches
- Coolant Temperature Switch
- Oil Pressure Switch
- Lock-Out Over-ride Switch
- Brake Light Switch
- Accelerator Interlock Valve
- Warning Buzzer
- Micro Switches
- Wiring Diagrams
- Lead Acid Batteries
- Filling of Batteries
- Mixing Electrolyte
- Battery Charging
- Testing
- Alkaline Batteries
- Routine Precautions
- Operation
- Care of Batteries in Service
- Changing Electrolyte
- Repairs
- Filling and Charging
- Butec Charging System (A100 Alternator)
- Data
- Description
- Precautions
- Removal and Refitment
- Maintenance
- Lubrication
- Overhaul
- Dismantling
- Inspection and testing
- Reassembly
- Bench Testing
- Voltage Regulator Type R102
- Data
- Description
- adjustment
- Removal and Refitment
- Fault Detection
- CAV Charging System (AC203 Alternator)
- Data
- Description
- Removal and Refitment
- Service Precautions
- Maintenance
- Lubrication
- Overhaul
- Dismantling
- Inspection
- Bearing Renewal
- Slip-Ring Renewal
- Reassembly
- Testing
- Voltage Regulator
- Removal and Refitment
- Charging System Fault Detection
- Fault Diagnosis
- Butec Starter Motor Type MS1A
- Data
- Description
- Operation
- Maintenance
- Fault Tracing
- Overhaul
- Removing the Solenoid Switch
- Dismantling the Switch
- Dismantling the Starter Motor
- Cleaning and Inspecting
- Reassembling the Starter Motor
- Abutment Test
- Suspension and Chassis Equipment
- Air Suspension System
- Data
- Torque Tightening Figures
- Description
- Operating Test
- Adjustment of vehicle Ride Height
- Removal and Refitment of:
- Spring Location Link
- Air Springs
- Levelling valve
- Isolator Valve
- Shock absorbers
- Data
- Description
- Removal and Refitment
- Automatic Lubrication System
- Data
- Description
- Maintenance
- Overhaul
- Fault Finding Chart
- Testing
- Body
- Glazing
- Description
- Removal and Refitment of Windows
- Doors
- Description
- Operation
- Removal and refitment of:
- Entrance/ Exit Door
- Drive Shaft Assembly
- Door Pillar Tube Assembly
- Door Actuator
- Double Pilot Air Bleed Valve
- Air Filter - Regulator Valve
- Driving Position Door Operating Button Assembly
- Internal Emergency Door Operating Button Assembly
- External Emergency Door Operating Button Assembly
- Overhaul - Entrance/Exit Door and Equipment
- Door Actuator
- Fault Diagnosis
- Removal and Refitment - Emergency Doors and Engine Access Doors
- Emergency Door - Lower Section
- Emergency Door Lower Section - Locks, Handles and Linkages
- Rear Access Doors - Engine Compartment
- Windscreen Wipers and Washers
- Description
- Removal and Refitment of:
- Wiper Blades
- Wiper Arms
- Wiper Motor Assembly
- Swivel Shaft and Tension Plate Assembly
File Format: PDF
Language: English
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