CHRYSLER 215, 245 & 265 1972-1976  Hemi 6 Cylinder Engine Rebuild Workshop Manual | PDF Download

A simple to understand Technical Manual for owners and technicians with easy to follow step by step procedures providing complete information for overhauling of the Chrysler Hemi 6 cylinder engine.

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This Manual covers the following engines:

• Chrysler 215 cu. in. Hemi 6
• Chrysler 245 cu. in. Hemi 6
• Chrysler 265 cu. in. Hemi 6 Includes E37 and E38 models
• This Manual covers 6 cylinder and V8 engines 

Below is a detailed list of topics covered:

• COOLING SYSTEM AND ACCESSORY BELT DRIVE
  • COOLING SYSTEM
  • SPECIFICATIONS
  • TORQUE SPECIFICATIONS
  • SERVICE DIAGNOSIS
  • SERVICE INFORMATION - PROCEDURES
  • PRESSURE TESTING THE COOLING SYSTEM
  • PRESSURE FLUSHING THE COOLING SYSTEM
  • FAN
  • THERMOSTAT
  • RADIATOR PRESSURE CAP
  • RADIATOR HOSES
  • RADIATOR
  • TRANSMISSION OIL COOLER
  • WATER PUMP
  • ACCESSORY BELT-DRIVE
  • SPECIFICATIONS
  • CORRECT BELT TENSION
  • BELT DEFLECTION METHOD
  • DRIVE BELT LAYOUT DIAGRAMS
  • THERMAL CONTROL FAN DRIVE
• ELECTRICAL SYSTEM
  • BATTERY
  • STARTING MOTOR
  • SPECIFICATIONS
  • SERVICE DIAGNOSIS
  • ELECTRICAL TEST OF STARTER MOTOR
  • SERVICING THE STARTER MOTOR
  • MECHANICAL ADJUSTMENTS
  • ALTERNATOR AND VOLTAGE REGULATOR
  • DESCRIPTION and OPERATION
  • VOLTAGE REGULATOR
  • TESTING THE ALTERNATOR SYSTEM
  • SERVICING THE REGULATOR
  • DIS-ASSEMBLY OF ALTERNATOR
  • ALTERNATOR SERVICE
  • ROTOR SLIP RINGS
  • RE-ASSEMBLY
  • IGNITION SYSTEM
  • SPECIFICATIONS
    
  • REMOVING DISTRIBUTOR
  • SHAFT AND BUSHING WEAR TEST
  • DIS-ASSEMBLY OF DISTRIBUTOR
  • CHECKING DISTRIBUTOR COMPONENTS
  • RE-ASSEMBLY OF DISTRIBUTOR
  • CHECKING BREAKER ARM SPRING TENSION
  • DISTRIBUTOR ADVANCE
  • INSTALLATION OF DISTRIBUTOR
  • SPARK PLUGS
  • IGNITION COIL
  • SERVICE DIAGNOSIS 
  • SPECIFICATIONS
  • CHECKING THE SECONDARY CIRCUIT
  • DISTRIBUTOR RESISTANCE TEST
  • IDLE SPEED R.P.M. SETTING TEST
  • DISTRIBUTOR POINT DWELL
  • DWELL VARIATION
  • IGNITION TIMING
  • DISTRIBUTOR REMOVAL
  • SHAFT AND BUSHING WEAR TEST
• ENGINE
  • ENGINE TUNING
  • COMPRESSION TEST
  • VALVE CLEARANCE ADJUSTMENT
    
  • MANIFOLD AND HEAT CONTROL VALVE
  • CRANKCASE VENTILATION SYSTEM
  • SPECIFICATIONS
  • TORQUE SPECIFICATIONS
  • ENGINE REPLACEMENT
  • CYLINDER HEAD
  • ROCKER ARMS AND PUSH ROD ASSEMBLIES
  • TAPPET COVER SIDE PLATE
  • VALVES AND VALVE SPRINGS
  • REFACING VALVES AND VALVE SEATS
  • TESTING VALVE SPRINGS
  • HYDRAULIC TAPPETS
  • CHECKING VALVE TIMING
  • TIMING SPROCKETS AND CHAIN
  • TIMING CHAIN CASE COVER OIL SEAL REPLACEMENT
  • CAMSHAFT
  • CAMSHAFT BEARING REPLACEMENT
  • CYLINDER BLOCK
  • PISTONS
  • PISTON PINS
  • CONNECTING RODS
  • CONNECTING ROD BEARING CLEARANCE CHECKING
  • CRANKSHAFT MAIN JOURNALS
  • CRANKSHAFT MAIN BEARINGS
  • MAIN BEARING CLEARANCE CHECKING
  • REAR MAIN BEARING OIL SEAL REPLACEMENT
  • ENGINE OILING SYSTEM
  • SPECIFICATIONS
  • TORQUE SPECIFICATIONS
    
  • OIL PAN
  • OIL PUMP
• EXHAUST SYSTEM
  • TORQUE SPECIFICATIONS
  • INTAKE AND EXHAUST MANIFOLD ASSEMBLY
  • EXHAUST MANIFOLD HEAT CONTROL VALVE
  • EXHAUST PIPE MUFFLER AND TAIL PIPE
• FUEL SYSTEM
  • CARBURETTORS
  • SERVICE DIAGNOSIS 
  • SINGLE THROAT CARBURETTOR
  • SPECIFICATIONS
  • SERVICING THE CARBURETTOR
  • DISASSEMBLING THE CARBURETTOR
  • COMPONENT REPLACEMENTS
  • CARBURETTOR ADJUSTMENTS
  • AUTOMATIC CHOKE
  • CRANKCASE VENT SYSTEM
  • THROTTLE CABLE AND LINKAGE ADJUSTMENT
  • DUAL THROAT CARBURETTORS
  • SPECIFICATIONS
  • SERVICING THE CARBURETTOR
  • DISASSEMBLING THE CARBURETTOR
  • INSPECTION AND RE-ASSEMBLY
  • CARBURETTOR ADJUSTMENTS
  • AUTOMATIC CHOKE
  • CRANKCASE VENT SYSTEM
  • THROTTLE CABLE AND LINKAGE ADJUSTMENT
  • WEBER DCOE45 CARBURETTORS (E37 and E38 optional engines)
  • SPECIFICATIONS
  • TUNING PROCEDURE PRIOR TO CARBURETTOR ADJUSTMENT
  • FLOAT LEVEL
  • TUNING AND SYNCHRONIZING CARBURETTORS
  • FITTING AND ADJUSTING CHOKE CABLE
  • FAULT-FINDING CHECKS
  • SERVICING THE CARBURETTOR
  • 360 V8 2BBL HOLLEY CARBURETTOR
  • SPECIFICATIONS
  • DISASSEMBLING THE CARBURETTOR
  • INSPECTION AND RE-ASSEMBLY
  • CARBURETTOR ADJUSTMENTS
  • FUEL PUMPS
  • SPECIFICATIONS
  • TESTING THE FUEL PUMP ( on vehicle)
  • DISASSEMBLING THE FUEL PUMP
  • CLEANING THE FUEL PUMP PARTS
  • RE-ASSEMBLING THE FUEL PUMP
  • EMISSION CONTROLS
  • CURB IDLE MIXTURE AND SPEED ADJUSTMENTS
  • PROCEDURE USING TACHOMETER AND GAS ANALYSER
  • PROCEDURE USING TACHOMETER ONLY
  • IDLE MIXTURE LIMIT CAP INSTALLATION
  • CARTER AVS SERIES CARBURETTOR
  • SPECIFICATIONS
  • DISASSEMBLING THE CARBURETTOR
  • INSPECTION AND RE-ASSEMBLY
  • CARBURETTOR ADJUSTMENTS

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Language: English
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