DODGE 230 cu. in. 6 Cylinder Engine Rebuild Manual | PDF Download

DODGE 230 cu. in. 6 Cylinder Engine Rebuild Manual | PDF Download

Below is a list of topics covered in this Dodge manual:

• COOLING SYSTEM
• Fan and Generator Belt Adjustment
• General Information
• Pressure Cooling System
• Radiator Core Removal and Installation
• Servicing the Radiator
• Servicing the Water Pump
• Testing the Electric Temperature Gauge Circuit
• Thermostat
• Water Temperature Gauge
• ENGINE
• Camshaft and Bearing Shell Installation
• Checking Connecting Rod Bearing Shell Clearance
• Checking Cylinder Bores
• Checking Main Bearing Clearance
• Checking the Timing Chain for Stretch
• Checking the Valve Timing
• Cleaning the Hydraulic Tappets
• Connecting Rod Alignment
• Crankcase Ventilation
• Cylinder Block Inspection
• Cylinder Head Disassembly
• Cylinder Head Inspection
• Distributor Basic Timing
• Engine Disassembly
• Engine Installation
• Fitting Pistons
• Fitting Piston Pins
• Fitting Piston Rings
• General Information
• Honing Cylinder Bores
• Hydraulic Tappets
• Installing Connecting Rods, Pistons and Rings in the Cylinder Block
• Installing the Crankshaft Pulley and Hub
• Installing the Oil Pump
• Installing Water Pump Housing and Water Pump
• Main Bearing Shell Installation
• Oil Pump Inspection
• Preliminary to Checking Hydraulic Tappets (In the Car)
• Reaming Valve Guides and Installing Valves with Oversize Stems
• Reboring Cylinders
• Refacing Valves and Seats
• Relief Valve Spring Chart
• Removal and Installation of the Camshaft
• Removal and Installation of the Chain Case Cover Oil Seal (Engine in Vehicle)
• Removal and Installation of Crankshaft
• Removal and Installation of Cylinder Heads
• Removal and Installation of the Distributor Drive Shaft Bushing
• Removal and Installation of Engine Oil Pan
• Removal and Installation of Hydraulic Tappet (In the Car)
• Removing and Installing the Oil Pump
• Removing and Installing of Upper Main Bearing Shells
• Replacing Connecting Rod Bearing Shells
• Replacing the Rear Main Bearing Oil Seal
• Rocker Arm Assemblies
• Servicing the Cylinder Heads
• Servicing the Hydraulic Tappets
• Servicing the Oil Pressure Relief Valve
• Servicing the Oil Pump
• Servicing the Pistons and Rings
• Servicing the V-8 Engines
• Shunt Type Oil Filter
• Tappet Noises
• Testing the Hydraulic Tappet
• Testing Valve Springs
• Timing Gear and Chain Installation
• FUEL SYSTEM
• WW SERIES CARBURETOR 2 BARREL STROMBERG CARBURETOR 6 CYLINDER
• Carburetor Adjustments
• Carburetor Model Identification
• General Description
• Cleaning Carburetor Parts
• Inspection and Reassembly
• Installation of Carburetor on Engine
• Removal of Carburetor from Car
• Servicing the Carburetor
• WW SERIES CARBURETOR 2 BARREL WW SERIES V8 CARBURETOR
• Accelerating System
• Automatic Choke
• Carburetor Adjustments
• Carburetor Model Identification
• Choke Closed—Fast Idle—Cold Engine
• Choke Partially Open—Engine Warming Up
• Cleaning Carburetor Parts
• Engine Warm — Choke Open — Slow Idle
• Float System
• General Description
• Idle System
• Inspection and Reassembly
• Installation of Carburetor on Engine
• Main Metering System
• Removal of Carburetor from Car
• Servicing the Carburetor
• The Power System
• WCFB SERIES CARBURETOR FOUR BARREL WCFB CARBURETOR
• Accelerator Pump Adjustment
• Air Horn Assembly
• Bowl Vent Cap Adjustment
• Choke Rod Adjustment
• Choke Unloader Adjustment
• Disassembling the Carburetor
• Fast Idle Adjustment
• General Information
• Idle Speed and Mixture Adjustments
• Inspection and Reassembly
• Installation of Carburetor on Engine
• Metering Rod Adjustment
• Servicing the Carburetor
• Velocity Valve Adjustment
• Velocity Valve Lockout Adjustment
• FUEL PUMP
• Fuel Pump
• Fuel Pump (Exploded View—6 Cylinder)
• Fuel Pump (Exploded View—8 Cylinder)
• Fuel Tank
• General Information
• Servicing the Fuel Pump
• Testing Pump (on car)

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Language: English
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Please Note: this manual also covers the Red Ram, Super Red Ram and D500 V8 engines

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