The ZH Fairlane: A Luxury Car Revolution

The introduction of the ZH Fairlane in 1976 marked a pivotal moment in Ford's efforts to reclaim its position in the luxury car market. Once a dominant force with a staggering 50 percent market share, Ford had seen its presence diminish to a mere 27 percent by the time the ZH Fairlane made its grand entrance.

Faced with fierce competition from Holden's Statesman and Caprice models, as well as the growing allure of European vehicles, Ford recognized the need for a revolutionary vehicle that would captivate consumers and redefine the luxury driving experience. The ZH Fairlane embodied this bold vision, drawing inspiration from the grand and imposing American tradition.

Available in two distinct versions, the 500 and the opulent Marquis, the ZH Fairlane offered a level of sophistication and refinement that set it apart from its predecessors. Both models featured the convenience of automatic transmission and the power of either a 4.9-litre or 5.8-litre V8 engine, ensuring a thrilling and effortless driving experience.

The ZH Fairlane was equipped with an array of premium features as standard, including steel-belted radial tires for superior traction, a limited slip differential for enhanced handling, rear disc brakes for improved stopping power, and intermittent windscreen wipers for optimal visibility in varying weather conditions.

The Marquis model took luxury to new heights, boasting additional amenities such as air conditioning for ultimate comfort, power windows for effortless operation, and twin lounge-style seats with individual armrests for unparalleled relaxation.

Under the hood, the ZH Fairlane showcased Ford's commitment to both performance and environmental responsibility, with a modified 351 V8 engine designed to meet stringent antipollution regulations without compromising on power.

Despite its impressive size, the ZH Fairlane earned praise for its exceptional handling on the road, delivering a smooth and confident driving experience.

To further cater to the diverse needs and preferences of its customers, Ford introduced special editions and updates throughout the ZH Fairlane's production run. The Fairlane Sportsman, a limited edition variant, turned heads with its unique exterior enhancements, including a color-keyed vinyl roof and chrome-plated door mirrors that added a touch of elegance and sophistication.

In May 1978, updates were implemented to improve fuel efficiency through carburetor modifications, while optional features such as a rugged Outback country suspension kit and a long-range fuel tank expanded the ZH Fairlane's versatility and practicality.

With its combination of luxury, performance, and innovation, the ZH Fairlane represented a significant milestone in Ford's quest to revolutionize the luxury car market and recapture the hearts and minds of discerning drivers.
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FORD ZH Fairlane, Fairlane 500 and Marquis 1976-1979 Manual | PDF Download

The Ford Fairlane ZH series workshop and repair manual is an extensive technical resource providing in-depth information for mechanics and car owners to competently service and repair these classic vehicles. Spanning over 600 meticulously organized pages, the manual offers clear, step-by-step instructions guiding readers through every aspect of maintenance and repair.

Easy download to your Desktop PC (Mac or Windows), Laptop, Tablet, Smart Phone, iPhone, iPad

This Workshop Manual is for the following 1976-1979 Ford models:

• Ford Fairlane ZH Series
• Ford Fairlane 500 ZH Series
• Ford Fairlane Marquis ZH Series
• Ford Fairlane Sportsman ZH Series

The following engines are included:

• 4.9Litre (302 CID) V8
• 5.8Litre (351 CID) V8

The following transmissions are included:

• C4 Automatic Transmission
• FMX Automatic Transmission

Below is a very detailed list of topics included:

• BRAKES
  

Diagnosis and Testing, Preliminary Tests, Road Test, Disc Brake Trouble Symptoms and Possible Causes, Common Adjustments and Repairs, Parking Brake Linkage Adjustment, Hydraulic System Bleeding,  Removal and Installation, Major Repair Operations

• SUSPENSION
  

Description & Operation, Front Suspension, Rear Suspension, In-Car Adjustments and Repairs, Upper Ball Joint Replacement, Upper Arm Shaft and/ or Bushing Replacement, Stabilizer Replacement, Lower Arm Strut and/or Bushing Replacement, Removal & Installation-Front Spring, Front Suspension Upper Arm, Front Wheel Spindle Disc Brakes, Front Shock Absorber, Rear Shock Absorber, Rear Spring and/ or Bushing

• POWER STEERING
  

Description & Operation, Operation, Power Steering Pump, Flow Control Valve, Pressure Relief Valve, In-Car Adjustments and Repairs, Pump Belt Tension Adjustment, Power Steering Pump to Steering Box Hoses & Tubes, Removal & Installation, Power Steering Pump, Power Steering Pump Pulley, Major Repair Operations, Power Steering Gear - Disassembly, Inspection & Overhaul of Component Assemblies, Sector Shaft Assembly, Piston Rack, Worm Valve & Sleeve Assembly, Reassembly, Setting Preloads on Steering Gear, Fitment of Steering Gear to Vehicle

• STEERING COLUMN AND LINKAGES

Description, In-car Adjustments, Steering Column Removal & Replacement, Major Repair Operations, Ignition Lock Replacement, Steering Linkage Repair, Pitman Arm Replacement Manual and Power Steering

• WHEELS AND TYRES
  

Description & Operation, Front Wheel - Rear Wheel, In-Car Adjustments & Repairs, Removal & Installation, Major Repair Operations

• REAR AXLES
  

Identification, Description and Operation, Diagnosis and Testing, In-Car Adjustment and Repair, Rear Axle Overhaul - All models, Removal and Installation of Rear Axle Housing-All, Differential Assembly Overhaul - Integral Carrier Conventional, Differential Assembly Overhaul Integral Carrier Limited Slip Differential, Differential Assembly Overhaul-Removable Carrier Traction Lock Axle, Specifications

• DRIVELINE
  

Description and Operation, Trouble Diagnosis, Replacement, Removal

• AUTOMATIC TRANSMISSION C4

Description and operation, Torque converter, Transmission, Control system, Hydraulic circuits and power flow, Diagnosis and testing, In car adjustments, Table of shift speeds, Cleaning and inspection, Removal and installation, Major repair operations

• FMX AUTOMATIC TRANSMISSION

Diagnosis and Testing, Common Adjustments and Repairs, Cleaning and Inspection Description, In-Car Adjustment and Repairs, Removal and Installation, Major Repair Operations, Specifications

• ENGINES
  

Diagnosis and Testing, Diagnosis Guide, Camshaft Lobe Lift, Compression Test, Manifold Vacuum Test, Hydraulic Valve Lifters Tests, Positive Crankcase Ventilation System Test, Crankshaft End Play, Flywheel Run out-Automatic Transmission, Flywheel Ring Gear Run out, Camshaft End Play, Timing Chain Deflection, Common Adjustments and Repairs, Valve Clearance-Hydraulic Valve Lifters, Valve Rocker Arm· and / or Shaft Assembly, Push Rods, Valves, Camshaft, Crankshaft, Pistons, Pins and Rings, Cylinder Block, Flywheel Ring Gear-Manual Shift, Cleaning and Inspection, Intake Manifold, Exhaust Manifold, Valve Rocker Arm and/or Shaft Assembly, Push Rods, Cylinder Heads, Hydraulic Valve Lifters, Timing Chain and Sprockets, Camshaft, Crankshaft Vibration Damper and Sleeve, Crankshaft, Flywheel-Manual Shift Transmission, Flywheel-Automatic Transmission, Connecting Rods, Pistons, Pins and Rings, Main and Connecting Rod Bearings, Cylinder Block, Oil Pan, Oil Pump, Positive Crankcase Ventilation System

• 302-351 CID V8 ENGINES

Description, In Vehicle Adjustments and Repairs, Engine Front Supports, Engine Rear Supports, Valve Clearance Checking Procedure, Valve Rocker Arm Cover and Rocker Arm, Intake Manifold, Exhaust Manifold, Crankcase Ventilation System, Cylinder Heads, Valve Spring, Retainer and Stem Seal, Water Pump, Front Oil Seal, Cylinder Front Cover and Timing Chain, Camshaft, Camshaft Rear Bearing Bore Plug, Valve Lifter, Valve Lifter Disassembly, Crankshaft Rear Oil Seal Replacement, Main Bearings, Connecting Rod Bearings, Pistons and Connecting Rods, Flywheel, Clutch Pilot Bushing, Oil Filter, Oil Pan, Oil Pump, Engine Removal and Installation, Removal, Installation, Major Repair Operations, Crankshaft, Camshaft Bearings, Cylinder Assembly Replacement, Cylinder Block Replacement, Engine Disassembly and Assembly, SPECIFICATIONS

• IGNITION SYSTEM
  

Diagnosis and Testing, General Information, Ignition System Tests-Conventional, Test Equipment, Distributor Checks, Distributor Tests-Dwell Tester, Distributor Tests-Distributor Tester, Common Adjustments and Repairs, Breaker Points and Condenser, Ignition Timing, Spark Plug Wire Replacement, Spark Plugs, Resistance Wire Replacement, Cleaning and Inspection, Spark Plugs, Distributors, Secondary Wiring, Coil, Distributor Cap, Rotor, Distributor Vacuum Advance Control Valve

• BOSCH DUAL ADVANCE DISTRIBUTORS  

Description and Operation, In-Car Adjustments and Repairs, Breaker Point and Condenser Replacement, Removal and Installation, Major Repair Operations, Bench Disassembly, Bench Assembly

• MOTORCRAFT DUAL ADVANCE DISTRIBUTORS 

Description and Operation, In-Car Adjustments and Repairs, Vacuum Diaphragm Replacement, Cam and Centrifugal Advance Mechanism, Removal and Installation, Major Repair Operations, Bench Disassembly, Bench Assembly, Specifications

• FUEL SYSTEM
  

Diagnosis and Testing, Fuel Tank and Lines Diagnosis Guide, Carburetor Diagnosis Guide, Tests, Fuel Pump Tests, Carburetor Tests, Common Adjustments and Repairs, Throttle Linkage Adjustments, Accelerator Pedal Idle Height Adjustment, Throttle Linkage Repair, Cleaning and Inspection, Carburetors, Fuel Pump, Air Cleaner

• STROMBERG CARBURETOR - WW SERIES - 302 CID V8 ENGINES

Description and Operation, In vehicle Adjustments and Repairs, Carburetor Adjustments, Idle Speed and Mixture Adjustment, Idle Limiter Cap Replacement, Major Repair Operations, Carburetor Repairs, Disassembly, Inspection, Assembly

• MOTORCRAFT MODEL 2100 - D 2V CARBURETOR

Description and Operation, Common Adjustments & Repairs, Idle Speed Adjustment, Idle Limiter Cap Replacement, Major Repairs Operations

• MOTOR CRAFT MODEL 4300 4-V CARBURETOR

Description, Operations, Fuel Inlet System, Idle Fuel Supply System, Primary Main Fuel Metering System, Accelerating Pump System, Power Fuel Supply System, Secondary Main Fuel Metering System, Automatic Choke System, 

IN-CAR ADJUSTMENTS AND REPAIRS

Idle Speed Adjustment, Idle Limiter Cap Replacement

MAJOR REPAIR OPERATIONS

Removal, Disassembly, Air Horn, Main Body, Throttle Body, Assembly, Throttle Body, Air Horn, Air Horn to Main Body

• FUEL PUMP AND FUEL FILTER

Description and Operation, Removal and Installation, Fuel Filter Replacement, Fuel Pump Removal, Fuel Pump Installation, Major Repair Operations, Carter Permanently Sealed Fuel Pumps

AIR CLEANERS

Description and Operation, Removal and Installation, Air Cleaner Maintenance, Removal, Cleaning and Inspection, Installation

FUEL TANK AND LINES

Description and Operation, Removal and Installation, Filler Pipe, Fuel Tank, Fuel Lines

• COOLING SYSTEM
  

Diagnosis and Testing, Trouble Diagnosis Guide, Cooling System Pressure Test, Thermostat Tests, Maintenance, Coolant-Cleaning Cooling System, Draining and Filling the Cooling System, Fan Drive Belts, Common Adjustments and Repairs, Drive Belts, Fan Replacement, Fan Drive Belt Replacement, Radiator Hose Replacement, Thermostat Replacement

WATER PUMP

Description and Operation, Removal and Installation, Major Repair Operations, Fan Drive Clutch

RADIATOR

Description and Operation. Removal and Installation

• EXHAUST SYSTEM
  

Diagnosis and Testing, Common Adjustment and Repairs, Cleaning and Inspection

EXHAUST PIPES, MUFFLERS

Description, Removal and Installation

• CHARGING SYSTEM
  

Diagnosis, Battery Low in Charge, Headlights Dim at Idle, Charge Indicator Light Stays On, Lights and Fuses Fail Prematurely Short Battery Life, Alternator Noisy, Warning Light Flickers, Testing, Alternator Test, Testing the Alternator System, Battery Tests and Conclusions, Common Adjustments and Repairs, Belt Adjustment, Cleaning and Inspection

BOSCH ALTERNATOR

Description and Operation, Removal and Installation, Major Repair Operations

LUCAS ALTERNATOR

Description and Operation, Removal and Installation, Major Repair Operations

BOSCH ALTERNATOR REGULATOR

Description and Operation, In-Car Adjustment and Tests

LUCAS ALTERNATOR REGULATOR

Description and Operation, In-Car Adjustment and Tests

• STARTING SYSTEM
  

FORD STARTING SYSTEM

Description and Operation, Diagnosis and Testing, Removal and Installation, Common Adjustments and Repairs, Cleaning and Inspection, Major Repair Operations

BOSCH STARTING SYSTEM 302, 351 2V

Description and Operation, Removal and Installation, Major Repair Operations

LUCAS STARTING SYSTEM

Removal and Installation, Major Repair Operations

• LIGHTING
  

GENERAL LIGHTING SYSTEM, HORNS AND INSTRUMENT SERVICE

Diagnosis and Testing, Light Trouble Diagnosis Guide, Instrument Trouble Diagnosis Guide, Horn Trouble Diagnosis Guide, Turn Indicator Trouble Diagnosis Guide, Windshield Wiper Trouble Diagnosis Guide, Headlight Switch and Beam Selector Switch, Test, Constant Voltage Regulator Test, Fuel Gauge and Fuel Level Sending Unit Test, Temperature Gauge Test, Oil Pressure Indicator Light Test, Charge Indicator Light Test, Speedometer Tests, Common Adjustments and Repairs, Horn Adjustment, Cleaning and Inspection, Two Speed Wiper Motor

LIGHTING SYSTEM AND HORNS

Description and Operation, Headlights, Horns, In-Car Adjustments and Repairs, Headlight Alignment, Headlight Adjustment, Back-Up Light Adjustment, Removal and Installation, Headlights, Parking Light, Tail, Stop, and Back-Up Light Bulbs, License Plate Light, Dome Light, Instrument Lights, Horns, Horn Switch, Gear Selector Quadrant Light

SWITCHES, CIRCUIT BREAKERS, AND FUSES

Description and Operation, Headlight Switch, Fuse Panel, Mechanical Stop Light Switch, Reversing Light Switch, Removal and Installation, Headlight Switch, Headlight Beam Selector Switch, Stop Light Switch, Dome Light Switch, Ignition Switch and Lock Cylinder, Windshield Wiper Switch, Neutral Start Switch, Back-Up Light Switch

INSTRUMENTS

Description and Operation, Gauges, Constant Voltage Regulator, Fuel Gauge, Temperature Gauge, Charge Indicator Light, Oil Pressure Indicator Light, Turn Indicator, Speedometer, Brake Warning Lamp, In-Car Adjustments and Repairs, Windshield Wiper Blade Adjustment, Removal and Installation, Instrument Cluster, Fuel, Temperature Gauges, Printed Instrument Circuit, Fuel Sending Unit, Temperature Sending Unit, Oil Pressure Switch, Turn Indicator Switch, Turn Indicator Flasher, Speedometer and Tachometer, Speedometer Cable, Windshield Wiper Motor, Wiper Pivot Shaft and Link, Major Repair Operations, Disassembly-Permanent Magnet Type Two-Speed Electric Wiper Motor, Inspecting and Testing Disassembled Motor, Testing and Assembled Motor

• VENTILATING, HEATING, AIR COND AND ACCESSORIES
  

Description and Operation, Ventilating System, Heating System, Diagnosis and Testing, Ventilating and Heating Trouble Diagnosis Guide, Loose Motor Fan Test, Blower Switch Test, Plugged Heater Core Test, Common Adjustments and Repairs, Ventilating System, Heating System, Control Adjustments, Blower Motor Electrical Circuit, Heater Hose Routing, Heater Hose Replacement, Bleeding Air From Heater Core, Removal and Installation, Heater - Assembly Removal, Heater - Assembly Installation

AIR CONDITIONING

Description and Operation, Diagnosis and Testing, Controls position and operation, Sight glass, Magnetic clutch test, Receiver dryer test, Compressor seal leak test, Refrigerant leaks, Compressor oil level check, Safety Precautions, Adjustments, Discharging the system, Evacuation, Recharging, Major Repairs, Removal & installation, Compressor, Clutch bearing, Specifications

RADIO & RADIO TAPE PLAYER

Description, Diagnosis and Testing, Common Adjustments and Repairs, Removal and Installation, Tape Player

• BODY, DOORS AND WINDOWS
  

GENERAL BODY SERVICE

Diagnosis and Testing, Dust and Water Leaks, Common Adjustments and Repairs, Body Sealers and Application, Body Alignment, Paint Refinishing, Cleaning and Inspection, Hoisting, Door Wind lace and Seals

FRONT SHEET METAL, BUMPERS, EXTERIOR MOLDINGS

In-Car Adjustments and Repairs, Hood Adjustments, Hood Lock Adjustments, Removal and Installation, Hood Hinge, Radiator Grille, Front Bumper, Rear Bumper, Exterior Moldings, Instrument Panel, Sun Roof

DOORS, WINDOWS, AND DECK LID

In-Car Adjustments and Repairs, Door Alignment, Lock Striker Adjustment, Vent Window Adjustment, Front Door Glass Adjustment, Rear Door Window Adjustment, Single Action Tailgate Hinge Adjustment, Deck Lock Adjustment, Deck Lid Alignment, Removal and installation, Doors, Front Door Lock, Rear Door Lock, Door Lock Cylinder, Door Handle, Door Lock Remote Control Handle, Door Vent Window Frame, Front Door Glass, Front Door Window Regulator, Rear Door Glass, Rear Door Window Regulator, Rear Quarter Window and /or Weatherstrip, Windshield, Deck Lid Lock, Power Windows, Rear Vision Mirror

• TRIM & SEATS
  

INTERIOR TRIM AND VINYL TOP COVER

Door and Quarter Trim Panels, Headlining, Instrument Panel Safety Cover, Roof Outside Cover

SEATS

Seat and Seat Track, Front Seat Cushion and Back, Rear Seat Cushion and Back, Front Seat Cushion Cover, Rear Seat Cushion Cover, Front Seat Back Cover, Rear Seat Back Cover, Bucket Seats - Removal and Installation, Front Seat and Seat Track, Front Seat Cushion Cover, Front Seat Back Cover, Rear Seat Cushion Cover, Seat Belts- General Information

• SCHEMATICS

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Language: English
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