FORD BW35, C4 & FMX Automatic Transmission Rebuild Manual | PDF Download
This Workshop Manual provides easy step by step instructions for maintenance, repairs and rebuilding of the Ford Borg Warner 35, C4 & FMX Automatic Transmissions. Suitable for both the home mechanic and professional technician.
Manual Contents includes:
-
BORG-WARNER AUTOMATIC TRANSMISSION
-
DESCRIPTION AND OPERATION
- TORQUE CONVERTER
- EPICYCLIC GEAR TRAIN
- MULTIPLATE CLUTCHES
- INHIBITOR SWITCH
- CONTROL SYSTEM
- OIL PUMP
- PRIMARY REGULATOR VALVE
- SECONDARY REGULATOR VALVE
- GOVERNOR
- HYDRAULIC CIRCUITS AND POWER FLOW
-
DIAGNOSIS AND TESTING
- TRANSMISSION FLUID LEVEL CHECK
- TRANSMISSION FLUID LEAKAGE CHECKS
- FLUID LEAKAGE CONVERTER AREA
- ENGINE IDLE SPEED CHECK
- MANUAL LINKAGE CHECKS
- DOWNSHIFT CABLE CHECKS
- INITIAL ENGAGEMENT CHECKS
- TRANSMISSION OPERATION CHECKS
- CONTROL PRESSURE TESTS
- SHIFT POINT CHECKS
- ROAD TEST PROCEDURES
- AIR PRESSURE CHECKS
- FORWARD CLUTCH (FRONT)
- GOVERNOR
- REVERSE-HIGH CLUTCH (REAR)
- INTERMEDIATE SERVO (FRONT)
- LOW-REVERSE SERVO (REAR)
- DIAGNOSIS GUIDE
-
IN CAR ADJUSTMENT
- PRELIMINARY ADJUSTMENTS FLUID LEVEL
- ACCELERATOR LINKAGE AND DOWN SHIFT VALVE CONTROL CABLE
- TABLE OF SHIFT SPEEDS
- SLOW-RUNNING ADJUSTMENT
- FRONT BRAKE BAND
- REAR BRAKE BAND
- STARTER INHIBITOR SWITCH
- TRANSMISSION FLUID DRAIN AND REFILL
- OIL COOLER FLUSHING PROCEDURE
- OIL COOLER TUBE REPLACEMENT
- GEAR SHIFT LINKAGE COLUMN SHIFT
- CONSOLE SHIFT
- OIL COOLER FLUSHING PROCEDURE
- OIL COOLER TUBE REPLACEMENT
- CLEANING AND INSPECTION
- REMOVAL AND INSTALLATION
-
MAJOR REPAIR OPERATIONS
- TO REMOVE THE VALVE BODIES ASSEMBLY
- TO DISMANTLE THE VALVE BODIES
- REASSEMBLING THE VALVE BODIES
- TO REFIT THE VALVE BODIES ASSEMBLY
- THE SUB-ASSEMBLIES FRONT PUMP
- FRONT CLUTCH AND INPUT SHAFT ASSEMBLY
- REAR CLUTCH AND FORWARD SUN GEAR ASSEMBLY
- FRONT SERVO
- REAR SERVO
- GOVERNOR
- TO REASSEMBLE THE TRANSMISSION
- REAR ADAPTOR
-
DESCRIPTION AND OPERATION
-
C4 AUTOMATIC TRANSMISSION
-
DIAGNOSIS AND TESTING
- COMMON ADJUSTMENTS AND REPAIRS
- CLEANING AND INSPECTION
- DESCRIPTION AND OPERATION
-
IN-CAR ADJUSTMENTS AND REPAIRS
- CONTROL LINKAGE ADJUSTMENTS
- THROTILE ADJUSTMENTS
- DOWNSHIFT ROD ADJUSTMENT
- DOWNSHIFT CABLE ADJUSTMENT
- MANUAL LINKAGE ADJUSTMENT COLUMN SHIFT
- CONSOLE SHIFT
- NEUTRAL START SWITCH ADJUSTMENT
- BAND ADJUSTMENTS INTERMEDIATE BAND
- LOW -REVERSE BAND
- OIL PAN AND CONTROL VALVE BODY REPLACEMENT
- INTERMEDIATE SERVO REPAIR
- LOW-REVERSE SERVO PISTON REPLACEMENT
- EXTENSION HOUSING BUSHING AND REAR SEAL REPLACEMENT
- EXTENSION HOUSING AND GOVERNOR REPLACEMENT REMOVAL AND INSTALLATION
-
MAJOR REPAIR OPERATIONS
- DISASSEMBLY OF TRANSMISSION
- TRANSMISSION END PLAY CHECK
- REMOVAL OF CASE AND EXTENSION HOUSING PARTS
- PARTS REPAIR OR REPLACEMENT
- TRANSMISSION CASE AND LINKAGE REPAIR
- CONTROL VALVE BODY
- FRONTPUMP
- REVERSE- HIGH CLUTCH
- FORWARD CLUTCH
- FORWARD CLUTCH HUB AND RING GEAR
- INPUT SHELL AND SUN GEAR
- REVERSE RING GEAR AND HUB
- GOVERNOR AND OIL DISTRIBUTOR
- BUSHING REPLACEMENT
- ASSEMBLY OF TRANSMISSION
-
DIAGNOSIS AND TESTING
-
F.M.X. AUTOMATIC TRANSMISSION
-
DIAGNOSIS AND TESTING
- TRANSMISSION FLUID LEVEL CHECK
- FLUID AERATION CHECK
- TRANSMISSION FLUID LEAKAGE CHECK
- FLUID LEAKAGE IN CONVERTER AREA
- CONVERTER LEAKAGE CHECK
- ENGINE IDLE SPEED CHECK
- MANUAL LINKAGE CHECKS
- CONTROL PRESSURE AND VACUUM DIAPHRAGM UNIT CHECK
- VACUUM UNIT CHECK
- CONTROL PRESSURE TESTS
- CONTROL PRESSURE IS EXTREMELY ERRATIC
- VACUUM DIAPHRAGM ADJUSTMENT STALL TEST
- SHIFT POINT CHECKS
- AIR PRESSURE CHECKS
- HYDRAULIC SYSTEM BENCH TESTS
- DIAGNOSIS GUIDE
-
COMMON ADJUSTMENTS AND REPAIRS
- TRANSMISSION FLUID LEVEL CHECK
- TRANSMISSION FLUID DRAIN AND REFILL
- OIL COOLER FLUSHING PROCEDURE
- CLEANING AND INSPECTION
-
DESCRIPTION
- OPERATION
- TORQUE CONVERTER
- PLANETARY GEAR TRAIN, CLUTCHES, BANDS AND SERVOS
- PLANETARY GEAR TRAIN
- FRONT CLUTCH
- REAR CLUTCH
- FRONT BAND AND SERVO
- REAR BAND AND SERVO
- POWER FLOWS
- HYDRAULIC CONTROL SYSTEM
- OIL COOLING AND LUBRICATING SYSTEM
-
IN-CAR ADJUSTMENT AND REPAIRS
- CONTROL LINKAGE ADJUSTMENTS
- MANUAL LINKAGE ADJUSTMENT
- INHIBITOR SWITCH ADJUSTMENT
- NEUTRAL START SWITCH REPLACEMENT
- GEAR SHIFT LINKAGE
- BAND ADJUSTMENTS
- EXTENSION HOUSING AND GOVERNOR REPLACEMENT
- OIL PAN AND CONTROL VALVE BODY REPLACEMENT
- PRESSURE REGULATOR REPLACEMENT
- FRONT SERVO REPLACEMENT
- REAR SERVO REPLACEMENT
- EXTENSION HOUSING BUSHING AND REAR SEAL REPLACEMENT
- PARKING PAWL REPLACEMENT
-
REMOVAL AND INSTALLATION
- TRANSMISSION AND CONVERTER REPLACEMENT
-
MAJOR REPAIR OPERATIONS
- DISASSEMBLY OF TRANSMISSION
- PARTS REPAIR AND REPLACEMENT
- OUTPUT SHAFT BUSHING REPLACEMENT
- REAR CLUTCH
- FRONT CLUTCH
- FRONT PUMP
- REAR SUPPORT BUSTLING REPLACEMENT
- PRESSURE REGULATOR
- CONTROL VALVE BODY
- GOVERNOR
- FRONT SERVO
- REAR SERVO
- TRANSMISSION CASE LINKAGE REPAIR
- TRANSMISSION CASE BUSHING REPLACEMENT
- ASSEMBLY OF TRANSMISSION
- CLUTCH ASSEMBLIES
- CENTER SUPPORT
- REAR SUPPORT
- GOVERNOR
- EXTENSION HOUSING
- FRONTPUMP
- TRANSMISSION ENDPLAY CHECK
- FRONT SERVO
- REARSERVO
- PRESSURE REGULATOR BODY
- CONTROL VALVE BODY
- FRONT AND REAR BAND ADJUSTMENTS
- VACUUM DIAPHRAGM UNIT
- FLUID FILTER AND OIL PAN
-
DIAGNOSIS AND TESTING
- SPECIFICATIONS
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Language: English
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