JENSEN Interceptor, FF, SP & Convertible 1969-1976 Workshop Manual | PDF Download

This Jensen Interceptor Workshop Manual covers servicing, maintenance and repairs for Interceptor Mk II, Mk III, SP, FF and Convertible models. It includes step-by-step repair instructions, specifications, fault finding, diagrams and workshop photographs, together with detailed Chrysler 383 and 440 V8 engine repair and overhaul information.

Manual Details

• PDF format – easy viewing on computer, tablet or phone
• Searchable text
• Fully bookmarked
• Diagrams, illustrations and workshop photographs
• 527 pages

Models Covered

• Jensen Interceptor Mk II
• Jensen Interceptor Mk III
• Jensen Interceptor SP
• Jensen FF Mk II
• Jensen Interceptor Convertible
• Left-hand and right-hand drive models

Mechanic's Note: Jensen Motors imported complete new Chrysler V8 engines from Chrysler US to install in the Interceptor models. Jensen Interceptors were fitted with Chrysler 383 and 440 V8s using the same engines and carburetor arrangements as their Chrysler counterparts. The Chrysler service information included in this manual provides the relevant overhaul procedures, servicing, adjustment and repair for these engines. References to other Chrysler applications have been retained where necessary to preserve the original integrity of the manual.

What’s Included in This Manual

Jensen FF Four-Wheel Drive

• Four-wheel-drive unit operation
• Service diagnosis
• Removal and installation
• Dismantling and reassembly
• Differential and control unit
• Carrier and tailshaft housing
• Drive chains, shafts and gears
• Dunlop Maxaret system
• Servo control valve
• Speedometer drive
• Special tools

Front & Rear Suspension

• Front suspension removal and repair
• Springs, dampers and suspension components
• Front hubs and bearings
• Rear axle and suspension
• Rear hubs and bearings
• Rear propeller shaft
• Suspension inspection and adjustment

Steering

• Steering system servicing
• Steering rack removal and installation
• Steering column
• Power steering
• Steering joints and related components
• Adjustment and fault finding

Brakes

• Front and rear disc brakes
• Brake calipers and pads
• Brake master cylinder
• Servo assistance
• Handbrake
• Hydraulic system servicing
• Brake adjustment and fault diagnosis

Cooling & Exhaust

• Radiator removal and installation
• Cooling system servicing
• Hoses and connections
• Exhaust system removal and replacement
• Exhaust mountings and components

Heating & Air Conditioning

• Heater and ventilation system
• Air-conditioning operation and servicing
• Compressor and drive belt
• Refrigeration system checks
• Pressure testing
• Blower motor problems
• Poor or no cooling
• Fault diagnosis by symptom, possible cause and remedy

Instruments & Electrical Systems

• Instruments, gauges and switches
• Lighting systems
• Starting and charging systems
• Electrical components and connections
• Testing and fault finding

Body & Interior

• Doors and door glass
• Electric window mechanisms
• Windscreen and rear glass
• Quarter glass
• Seats
• Bumpers and grilles
• Bonnet
• Transmission cover and console
• Facia
• Interior trim and headlining

Convertible Roof

• Operating the convertible roof
• Roof material care and cleaning
• Exterior roof fabric
• Rear window
• Roof frame
• Headlining
• Hydraulic roof system
• Roof servicing and adjustment

Additional Workshop Information

• Wheels and tyres
• Recommended lubricants and hydraulic fluids
• Special workshop tools
• Specifications and adjustment information throughout the manual

Engine Removal & Installation

• Removing and refitting the engine
• Engine and gearbox removal and installation
• Gearbox removal and installation
• Engine mountings
• Torque converter separation and installation
• Cooling, exhaust, power steering and air-conditioning connections

Chrysler LB 383 & RB 440 V8 Engine Repair & Rebuilding

• Engine fault diagnosis, including low compression, oil pressure problems, oil consumption, engine noise, overheating and poor performance
• Compression testing and cylinder condition checks
• Complete engine dismantling and reassembly procedures
• Cylinder head removal, dismantling, inspection and installation
• Valve, valve guide and valve seat inspection and repair
• Valve springs, retainers, seals and rocker gear
• Hydraulic tappet inspection, removal and installation
• Timing chain, sprockets and timing components
• Camshaft removal, inspection and installation
• Crankshaft removal and inspection
• Main bearings and bearing clearances
• Connecting rods and rod bearings
• Piston and connecting rod removal and installation
• Piston rings, ring gaps and cylinder bore checks
• Cylinder block inspection and servicing
• Checking bearing clearances and crankshaft end play
• Flywheel and drive plate
• Vibration damper removal and installation
• Engine lubrication system
• Oil pump removal, inspection, servicing and installation
• Oil pressure testing and diagnosis
• Cooling passages and related engine cooling components
• Intake and exhaust manifolds
• Engine assembly procedures and important installation checks
• Repair procedures for damaged or worn threads
• Engine specifications, clearances and adjustment information
• Torque settings and tightening specifications
• Crankshaft, bearing, piston and cylinder clearances
• Valve and valve train specifications

Carburettors, Fuel Delivery & Engine Running Problems

• Carter AVS carburettor servicing and adjustment
• Carter Thermo-Quad carburettor servicing and adjustment
• Holley carburettor servicing and adjustment
• 440 Six Pack – three 2-barrel carburettor system used on Jensen SP models
• Carburettor removal, dismantling, cleaning and assembly
• Float level and fuel level adjustment
• Accelerator pump servicing and adjustment
• Automatic choke operation and adjustment
• Fast idle adjustment
• Secondary throttle and air-valve adjustments
• Vacuum-operated controls
• Poor cold starting diagnosis
• Hard starting and flooding problems
• Rich and lean running conditions
• Poor idle and stalling
• Hesitation and poor acceleration
• Fuel starvation and delivery problems
• Carburettor fault diagnosis with possible causes and remedies

File Format: PDF 

Language: English 

Print: Print the complete manual or just the pages you require  

Bookmarked: Bookmarked for easy navigation

Requirements: We recommend using Adobe PDF Reader for best results 

Device: We recommend downloading to a PC or Laptop or visit our Download Help Page for further information regarding Smart Devices

Images are Copyright©Car Manuals Direct and are used for promotional purposes only.

Copyright©Car Manuals Direct 2018