MERCEDES BENZ M116 (3.5 Litre V8) and M117 (4.5 Litre V8) 1971-1980 Comprehensive Engine Rebuild Workshop Manual | PDF Download
MERCEDES BENZ M116 (3.5 Litre V8) and M117 (4.5 Litre V8) 1971-1980 Factory Engine Rebuild Workshop Manual | PDF Download
MERCEDES BENZ M116 (3.5 Litre V8) and M117 (4.5 Litre V8) 1971-1980 Factory Engine Rebuild Workshop Manual | PDF Download
Factory Mercedes Benz STAR Classic Shop Manual features easy to follow instructions, photos and diagrams on the service and repair of the Mercedes-Benz M116.98 and M117.98 engines.
These engines were used in the following Mercedes Benz Models manufactured from 1971 - 1980:
- Mercedes Benz 300SEL 3.5 109 Series
- Mercedes Benz 280SE 3.5 Coupe 111 Series
- Mercedes Benz 280SE 3.5 Convertible 111 Series
- Mercedes Benz 280SE 4.5 108 Series
- Mercedes Benz 280SEL 4.5 108 Series
- Mercedes Benz 300SEL 4.5 109 Series
- Mercedes Benz 450SE 116 Series
- Mercedes Benz 450SEL 116 Series
- Mercedes Benz 450SL 107 Series
- Mercedes Benz 450SLC 107 Series
See below for a more detailed list of topics covered in this Factory Mercedes Benz Manual:
-
Engines M116 (3.5 V8) and M117 (4.5 V8)
- Engine Checks
- Checking compression pressure
- Checking cylinders for leaks
- Evaluation of cylinder bores
- Measuring oil consumption
- Engine removal and dismantle
- Removal and installation of engine
- Removal and installation of pistons
- Checking, renewing and tightening connecting rod bolts
- Checking and reconditioning of crankshaft
- Measuring, boring and honing cylinder bores
- Renewing front crankshaft radial sealing ring
- Removal and installation of crankshaft sprocket
- Removing and installing flywheel and driven plate
- Refinishing flywheel
- Renewing ring gear
- Cylinder Heads
- Removal and installation of cylinder head
- Facing cylinder head parting surface
- Pressure testing cylinder head
- Inspection and adjustment of valve clearance
- Inspection and renewal of hydraulic valve clearance compensating elements
- Renewal of threaded bushing with valve adjusting screw
- Checking and adjusting of camshaft timing
- Removal and installation of camshaft
- Grinding camshaft bearing journals
- Removal and installation of rocker arms
- Removal and installation of valve springs
- Removal and installation of valve springs
- Replacement of valve stem seals
- Checking and machining valves
- Inspection and renewal of valve guides
- Renewal of valve seat rings
- Removal and installation, inspection of chain tensioner
- Renewing timing chain
- Removal and installation of tensioning rail
- Removal and installation of slide rails
- Removal and installation of intermediate sprocket distributor drive
- Removal and installation of guide sprocket
- Air cleaner and filter
- Removal and installation of intake pipe, renewing gasket
- Removal and installation of air cleaner
- Removal and installation of air filter
- V Belts
- Notes concerning renewing and tensioning of V-belts
- Replacing and tensioning V-belts
- Ignition Distributor
- Removal and installation of ignition distributor
- Removal and installation of vacuum control unit on ignition distributor
- Testing breakerless transistorized ignition system TSZ 4
- Oil pump
- Oil circuit, oil pressure, pressure relief and bypass valve, oil filter
- Removal and installation of oil pump
- Cooling System
- Draining and filling-in of coolant -anti-freeze table
- Cleaning the cooling system
- Removal and installation of coolant thermostat
- Removal and installation of coolant pump
- Viscofan coupling, temperature-controlled
- Viscofan coupling, speed-controlled
- Removal and installation of radiator
- Checking radiator or expansion tank cap
- Engine Mounts
- Removal and installation of engine mounts
- Removal and installation of engine shock absorber
- Exhaust System
- Removal and installation of exhaust system
- Removal and installation of exhaust manifold
- Fuel System
- Adjustment of idle speed
- Checking fuel pressures and for internal leaks
- Checking choke system
- Checking injection valves
- Removal and installation of injection valves
- Renewing fuel hoses on injection valves
- Adjusting throttle valve switch
- Checking fuel pump relay
- Renewing fuel distributor
- Renewing air flow sensor
- Renewing warm-up compensator
- Removal and installation of fuel filter
- Removal and installation of fuel pump
- Ignition System
- Renewing breaker points
- Renewing breaker points
File Format: PDF
Language: English
Print: Print the complete manual or just the pages you require
Bookmarked: Bookmarked for easy navigation
Requirements: We recommend using Adobe PDF Reader for best results
Device: We recommend downloading to a PC or Laptop or visit our Download Help Page for further information regarding Smart Devices
Images are Copyright©Car Manuals Direct and are used for promotional purposes only.
Copyright©Car Manuals Direct 2018