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MERCEDES BENZ M116 3.8 Litre V8 and M117 5.0 Litre V8 1981-1985 Engine Rebuild Shop Manual | carmanualsdirect

MERCEDES BENZ M116.96 3.8 Litre V8 and M117.96 5.0 Litre V8 1981-1985 Engine Rebuild Shop Manual

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MERCEDES BENZ M116.96 3.8 Litre V8 and M117.96 5.0 Litre V8 1981-1985 Engine Rebuild Shop Manual

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Factory Mercedes Benz STAR Classic Shop Manual features easy to follow instructions, photos and diagrams on the service and repair of the Mercedes-Benz M116.96 3.8 Litre V8 and M117.96 5.0 Litre V8 engines.

These engines were used in the following Mercedes Benz Models manufactured from 1981 - 1985:

  • Mercedes Benz 380SE 126 Series
  • Mercedes Benz 380SEL 126 Series
  • Mercedes Benz 380SEC 126 Series
  • Mercedes Benz 380SL 107 Series
  • Mercedes Benz 380SLC 107 Series
  • Mercedes Benz 500SE 126 Series
  • Mercedes Benz 500SEL 126 Series
  • Mercedes Benz 500SEC 126 Series
  • Mercedes Benz 500SL 107 Series

    See below for a more detailed list of topics covered in this Factory Mercedes Benz Manual

    • Engines M116.96 (3.8 V8) and M117.96 (5.0 V8) 

      • Technical Data
        • Engine and Vehicle Identification
        • Technical Data
      • Engine Block
        • Checking compression pressure
        • Checking Cylinders for leaks
        • Evaluating cylinder bores
        • Removal and installation of engine
        • Machining tolerances
      • Cylinder Head
        • Removal and installation of cylinder head
        • Facing cylinder head mating surface
        • Pressure-testing cylinder head
      • Pistons, Connecting Rods, Crankshaft
        • Checking, renewing and tightening connecting rod bolts
        • Removal and installation of pistons
        • Renewal of piston rings
        • Checking and reconditioning of crankshaft
        • Mounting of crankshaft
        • Replacing front and rear crankshaft radial sealing ring
      • Hub, V-Belt Pulley, Ring Gear
        • Removal and installation of hub, vibration damper and V-belt pulley
        • Checking and correcting adjustment of TDC transmitter
        • Removal and installation of driven plates
        • Renewing ring gear
      • Valves, Camshaft
        • Renewing ring gear
        • Checking and adjusting camshaft timing
        • Removal and installation of camshafts
        • Grinding camshaft bearing journals
        • Removal and installation of rocker arms
        • Removal and installation of valve springs
        • Replacing valve stem seals
        • Checking and machining valves
        • Checking replacing valve guides
        • Replacing valve seat rings
        • Machining valve seats
      • Timing Chain
        • Removal and installation of chain tensioner
        • Replacing timing chain
        • Removal and installation of tension rail
        • Removal and installation of slide rails
        • Removal and installation of intermediate gear for distributor drive
        • Removal and installation of return sprocket
      • Fuel, Injection System
        • Checking fuel pressure and for internal leaks
        • Checking choke system
        • Checking fuel pump
        • Renewing fuel distributor
        • Removal and installation of injection valves
        • Renewing air flow sensor
        • Removal and installation of throttle valve housing
        • Removal and installation of fuel reservoir
        • Removal and installation of fuel filter
        • Removal and installation of fuel pump
      • V-Belt Replacement
        • Instructions concerning V-belt replacement and tensioning
        • Replacing and tensioning V-belt
      • Emission Control System
        • Checking emission control system
        • Removal and installation of catalytic converter 
        • Removal and installation of air pump
        • Removal and installation of electromagnetic clutch
        • Removal and installation of intake manifold upper and lower, renewing gaskets
        • Removal and installation of exhaust manifold
        • Checking EGR
      • Ignition System
        • Testing and adjusting ignition timing (firing point)
        • Vacuum adjustment of ignition timing (firing point)
        • Removal and installation of ignition distributor
        • Testing breakerless transistorized ignition system
      • Oil Filter, Oil Pump
        • Removal and installation of oil filter
        • Removal and installation of oil pump
        • Removal and installation of oil pressure relief valve
        • Removal and installation of oil level transmitter
      • Cooling System
        • Draining and filling-in of coolant - antifreeze table
        • Cleaning cooling and heating system
        • Removal and installation of coolant thermostat
        • Removal and installation of coolant pump
        • Viscofan clutch
        • Removal and installation of radiator
        • Repairing radiator
        • Checking expansion tank cap
      • Engine Mounts
        • Removal and installation of front and rear engine mounts
        • Removal and installation of engine shock absorber
      • Throttle Linkage
        • Adjusting regulating linkage
        • Removal and installation of longitudinal regulating shaft
        • Removal, installation and adjustment of chassis regulating shaft
        • Removal and installation of accelerator pedal
        • Lubricating regulating linkage and regulating shafts
      • Fuel Tank
        • Removal and installation of fuel tank
        • Removal and installation of fuel expansion tank
        • Removal and installation of transmitter for fuel readout
        • Operation of fuel evaporation control system
        • Checking fuel evaporation control system
        • Operation of fuel cooler
      • Exhaust System
        • Removal and installation of exhaust system

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