DODGE 1935-1949 Workshop Manual | PDF Download

Dodge 1935–1949 Workshop Manual covering the mechanical, electrical and body systems.

Manual Details

• PDF format – easy viewing on computer, tablet or phone
• Searchable text
• Fully bookmarked
• Illustrations, diagrams and specification tables
• 411 pages

Models Covered

• 1935: Six (US) DU – Six (Canada) DY
• 1936: Six (US) D2 – Six (Canada) D3
• 1937: Six (US) D5 – Six (Canada) D6 – Six (Canada) D7
• 1938: Six (US) D8 – Six (Canada) D9 – Six (Canada) D10
• 1939: Six (US) D11 – Six (US) D11S – Six (Canada) D12 – Six (Canada) D13
• 1940: Six (US) D14 – Six (Canada) D14 – Six (Canada) D15 – Six (Canada) D16 – Six (US) D17
• 1941: Six (US) D19 – Six (Canada) D19 – Six (Canada) D20 – Six (Canada) D21
• 1942: Six (US) D22 – Six (Canada) D22 – Six (Canada) D23
• 1946: Six (US) D24 – Six (Canada) D24 – Six (Canada) D25
• 1947: Six (US) D24 – Six (Canada) D24 – Six (Canada) D25
• 1948: Six (US) D24 – Six (Canada) D24 – Six (Canada) D25
• 1949: Coronet 6 D30 – Meadowbrook 6 D30 – Wayfarer 6 D29

What’s Included in This Manual

Engine Repair & Rebuilding

• Engine removal and replacement
• Cylinder head removal and servicing
• Pistons and connecting rods – removal and assembly
• Piston removal and replacement
• Piston pins and piston pin bushings
• Piston rings and ring replacement
• Crankshaft servicing and crankshaft end thrust
• Crankshaft oil seals
• Main bearings and connecting rod bearings
• Engine bearing data and clearances
• Camshaft and camshaft bearings
• Timing chain and sprockets
• Timing gears and timing case cover
• Valve removal and servicing
• Valve springs and valve stem guides
• Valve lifters and guides
• Hydraulic valve lifter servicing
• Rocker arms and push rods
• Valve clearance adjustment
• Valve timing
• Flywheel and vibration damper
• Piston and ring data
• Valve data and engine specifications

Tune-Up & Engine Fault Finding

• Engine tune-up procedures
• Tune-up specifications and adjustment data
• Ignition timing
• Distributor servicing and adjustment
• Spark plug checks and settings
• Valve and tappet clearance adjustment
• Carburettor adjustment
• Automatic choke servicing and adjustment
• Vacuum gauge engine diagnosis
• Poor engine performance and irregular running diagnosis
• Fuel and ignition system checks
• Intake manifold air-leak checks

Engine Lubrication & Oil System

• Oil pump servicing
• Oil pressure regulator
• Oil temperature regulator
• Oil pan removal and servicing
• Oil filter servicing
• Engine ventilation system
• Lubrication data and capacities

Carburettor & Fuel System

• Carburettor servicing and adjustment
• Automatic choke servicing
• Carburettor damper valve lock-out
• Fuel pump servicing
• Air cleaner servicing
• Intake and exhaust manifolds
• Manifold heat control
• Fuel tank removal
• Fuel tank gauge replacement
• Fuel gauge servicing

Fluid Drive

• Fluid Drive servicing
• Fluid Drive removal and replacement
• Fluid Drive ring gear

Transmission, Vacamatic & Gearshift

• Standard transmission servicing
• Transmission removal and replacement
• Transmission overhaul
• Vacamatic transmission overhaul
• Vacamatic transmission removal and replacement
• Transmission trouble diagnosis
• Hydraulically controlled transmission diagnosis and tests
• Hydraulically controlled transmission overhaul
• Shift control rod adjustment
• Shift selector adjustment

Overdrive & Power Shift

• Overdrive transmission servicing
• Overdrive controls
• Overdrive cut-in speed adjustment
• Power Shift neutral position adjustment
• Power Shift valve action adjustment

Clutch

• Clutch removal and replacement
• Clutch servicing
• Clutch pedal adjustment

Rear Axle & Universal Joints

• Differential carrier overhaul
• Rear axle removal and servicing
• Axle shafts, bearings and oil seals
• Rear axle service data
• Universal joint servicing

Brakes & Hand Brake

• Brake adjustments
• Brake pedal adjustment
• Hand brake adjustment
• Brake specifications and service data

Steering, Front Suspension & Wheel Alignment

• Steering gear removal and replacement
• Steering gear servicing
• Steering wheel removal and replacement
• Steering wheel positioning
• Front suspension servicing
• Knee Action servicing
• Camber adjustment
• Caster adjustment
• Toe-in adjustment
• Wheel alignment procedures
• Front-end specifications and settings
• Lower control arm toe-in adjustment

Springs & Shock Absorbers

• Front spring replacement
• Rear spring replacement
• Front shock absorber replacement
• Rear shock absorber replacement
• Shock absorber servicing

Cooling System

• Water pump removal
• Water pump overhaul
• Water thermostat
• Radiator core removal
• Radiator and fender unit removal
• Fan belt adjustment

Starting, Charging & Ignition

• Starting motor servicing
• Starter switch servicing
• Generator servicing
• Generator regulator servicing
• Distributor servicing
• Ignition timing

Lighting, Instruments & Electrical Equipment

• Headlamp servicing
• Direction signal servicing
• Stop lamp switch replacement
• Horn button removal
• Dash gauges

Body, Power Top & Window Lifts

• Body servicing
• Windshield wiper servicing
• Power top and window lift servicing

Specifications & Workshop Data

• Major specifications by model and year
• Engine bearing data
• Piston and ring data
• Valve data
• Carburettor specifications
• Distributor specifications
• Generator specifications
• Generator regulator specifications
• Starting motor specifications
• Brake data
• Rear axle data
• Front-end measurements and wheel alignment settings
• Lubrication data
• Capacity data
• Tune-up data

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Language: English
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