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MORRIS MINI Mark 2 1967-1970 Factory Workshop Manual | PDF Download | carmanualsdirect

MORRIS MINI Mark 2 1967-1970 Comprehensive Factory Workshop Service Manual | PDF Download

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MORRIS MINI Mark 2 1967-1970 Factory Workshop Manual | PDF Download

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MORRIS MINI Mark 2 1967-1970 Factory Workshop Manual | PDF Download

This Mini Workshop Manual is for the following Mini models manufactured between 1967-1970:

  • Morris Mini
  • Morris Mini Super Deluxe

Engines:

  • 848cc
  • 998cc
  • 1275cc

Below is a detailed list of topics covered in this Mini Workshop Manual

  • THE ENGINE
    • Air cleaner
    • Camshaft
    • Carburetor
    • Crankcase closed-circuit breathing
    • Crankshaft and main bearings
    • Cylinder head
    • Decarbonizing
    • Distributor spindle
    • Engine and sub-frame
    • Engine and transmission
    • Engine mountings
    • Exhaust manifold
    • Exhaust pipe
    • Flywheel and clutch
    • Flywheel housing and primary gear
    • Flywheel retaining screw thread
    • Flywheel with diaphragm clutch
    • Gear change remote control assembly
    • Oil pressure
    • Oil pressure relief valve
    • Oil pump
    • Pistons and connecting rods
    • Primary gear oil seal replacement
    • Rocker shaft
    • Tappets
    • Timing cover
    • Timing gears and chain
    • Transmission housing
    • Valve timing
    • Valves
  • THE IGNITION SYSTEM
    • Capacitor
    • Distributor
    • Sparking plugs
    • Timing
  • THE COOLING SYSTEM
    • Fan belt
    • Frost precautions
    • Radiator
    • Thermostat
    • Water pump
  • THE FUEL SYSTEM
    • Air cleaner
    • Carburetor
    • Fuel pump:
    • Type PD
    • Type SP
    • Testing
    • Fuel tank
    • Tank gauge unit
  • THE CLUTCH
    • Adjustments
    • Overthrow
    • Pedal movement
    • Throw-out stop
    • Master cylinder
    • Overhaul (coil pressure spring type)
    • Removal (diaphragm spring type)
    • Slave cylinder
  • THE TRANSMISSION
    • Differential assembly
    • Synchronizing cones
    • Third motion shaft
    • Three-speed synchromesh transmission
    • Four-speed synchromesh transmission
    • Transmission-dismantling and reassembling
  • THE AUTOMATIC TRANSMISSION
    • General description
    • Power Flow diagrams (Mechanical)
    • Line pressure and lubrication diagrams
    • Adjustments
    • Inhibitor switch
    • Gear-change cable and selector rod
    • Governor control rod
    • Pressure check
    • Stall speed check
    • Auxiliary pump and governor
    • Differential assembly
    • Fault diagnosis
    • First gear free-wheel assembly (one-way clutch)
    • Forward clutch
    • Gear-change cable
    • Gear train
    • Servo assembly
    • Top and reverse clutch
    • Transmission unit
    • Valve block
  • THE DRIVE SHAFTS
    • General description
    • Removing
    • Servicing
  • THE REAR SUSPENSION
    • Hubs
    • Hydrolastic suspension
    • Depressurizing, evacuating, pressurizing
    • Displacer units
    • Radius arms
    • Schrader valve extension housing
    • Sub-frame
    • Suspension pressures and wing heights
    • Radius arms
    • Spring units
    • Sub-frame
    • Sub-frame mountings
  • THE STEERING
    • Front wheel alignment
    • Nylon tie-rod ball ends
    • Steering-column
    • Steering rack assembly
    • Steering-rack lubrication
    • Steering-wheel
  • THE FRONT SUSPENSION
    • Hydrolastic suspension
    • Description
    • Depressurizing, evacuating, pressurizing
    • Displacer units
    • Upper suspension arms
    • Rubber suspension
    • Lower arm
    • Spring units
    • Struts
    • Upper arm
    • Swivel hub ball joints
    • Swivel hub outer oil seal
    • Swivel hubs
  • THE HYDRAULIC DAMPERS
    • Priming
    • Removal and refitting
  • THE BRAKING SYSTEM
    • Adjustment
    • Bleeding
    • Disc brake calliper
    • Intensifier
    • Master cylinder
    • Pressure regulating valve
    • Shoe assemblies (and disc friction pads)
    • Wheel cylinders
    • Two-leading-shoe front brakes
    • Preventive maintenance
  • THE ELECTRICAL SYSTEM
    • Alternator (11AC)
    • Control unit (4TR)
    • Dismantling and overhauling
    • Relay
    • Service precautions
    • Testing the charging circuit in position
    • Warning light control
    • Battery
    • Bi-metal resistance instrumentation
    • Cut-out
    • Dynamo
    • Lamps
    • Starter
    • Voltage regulator
    • Windscreen wiper 
    • Wiring diagrams
  • THE BODY
    • Alignment
    • Door locks
    • Glasses
    • Back-light
    • Door
    • Quarter-light
    • Windscreen
    • Heater assembly (recirculatory type)
    • Heater assembly (fresh-air type)
    • Instrument panel (Mk. I models)
    • Roof liner
    • Speedometer 

File Format: PDF 

Language: English 

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