NISSAN Patrol Y61 Series 1997-2004 Workshop Manual | PDF Download

NISSAN Patrol Y61 Series 1997-2004 Workshop Manual | PDF Download

Easy step by step instructions for the home workshop mechanic or professional technician. 

This workshop manual is for the following Nissan models made between 1997-2004:

• Nissan Patrol Hardtop Y61 Series
• Nissan Patrol Station Wagon Y61 Series
  
• Left and Right Hand Drive

The following engines are covered by this manual

• RD28ETi Inline 6 Cylinder Turbo Diesel
• ZD30DDTi Inline 4 Cylinder Turbo Diesel
• TB48DE Inline 6 Cylinder Petrol
• TB45E Inline 6 Cylinder Petrol
• TD42 Inline 6 Cylinder Diesel

The following Transmissions are covered by this manual

• RE4RO3A 4 Speed Automatic
• RE5RO5A 5 Speed Automatic
• FS5R30A 5 Speed Manual
• FS5R50B 5 Speed Manual

The following is a detailed list of information contained in this Repair Manual.

• Foreword
• General Information
• Maintenance - GENERAL MAINTENANCE. PERIODIC MAINTENANCE - Engine Oil & Minor Service, Engine and Emission Control Service, Chassis and Body Services, Maintenance Under Severe Driving Conditions, ENGINE MAINTENANCE - Checking Tightening Torque, Checking Drive Belt, Changing Engine Oil, Changing Engine Oil Filter, Changing Engine Coolant, Checking Cooling System, Checking and Replacing Fuel Filter and Draining Water, Checking Fuel Lines, Cleaning and Replacing Air Cleaner Filter, Checking Injection Nozzle, Checking Idle Speed, Timing Belt Replacement, CHASSIS AND BODY MAINTENANCE - Checking Exhaust System, Checking Clutch Fluid Level and Leaks, Checking Clutch System, Checking M/T Oil Level and Leaks, Changing M/T Oil, Checking Water Entry, Checking Transfer Fluid Level, Changing Transfer Fluid, Checking Propeller Shaft, Greasing Nipples of Propeller Shafts, Checking Differential Gear Oil, Changing Differential Gear Oil, Checking Front Wheel Bearing Grease, Repacking Front Wheel Bearing and Axle Joint Grease, Checking Free-running Hub Grease, Checking Water Entry in Knuckle Flange, Checking Brake Fluid Level and Leaks, Checking Brake System, Changing Brake Fluid, Checking Brake Booster, Vacuum Hoses, Connections and Check Valve, Checking Disc Brake, Balancing Wheels, Tire Rotation, Checking Power Steering Fluid and Lines, Checking Steering Damper, Checking Steering Gear Box and Linkage, Lubricating Locks, Hinges and Hood Latches, Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters, Checking Body Corrosion
• Engine Mechanical - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Trouble Shooting, Compression Test, Oil Pan, Timing Belt, Oil Seal replacement, Turbocharger (where fitted), Charge Air Coolers, Cylinder Head, Valve Clearance, Engine Removal, Cylinder Block
• Engine Lubrication - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Lubrication Circuit, Oil Pressure Check, Oil Pump, Oil Cooler, Oil Jet, Turbocharger
• Cooling Systems - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Cooling Circuit, Water Pump, Thermostat, Radiator, Cooling Fans, Radiator, Overheating Cause Analysis
• Engine Control System - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Crankcase Ventilation System, Injection Nozzle, Electronic Fuel Injection Pump, On Board Diagnostic System, Trouble Shooting
• Clutch - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Adjusting Clutch Pedal, Air Bleeding Procedure, Clutch Master Cylinder, Clutch Operating Cylinder, Clutch Booster, Clutch Release Mechanism, Clutch Disc, Clutch Cover and Flywheel
  
• Manual Transmission -replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Troubleshooting Chart, Replacing Rear Oil Seal, Position Switch Check, Removal, Installation, Case Components, Gear Components, Shift Control Components
• Automatic Transmission - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Trouble Shooting Diagnoses, Control Valve Assembly and Accumulators, Revolution Sensor Replacement, Rear Oil Seal Replacement, Parking Pawl Components Inspection, PNP Switch Adjustment, Manual Control Linkage Adjustment, Oil Channel, Locations of Needle Bearings, Thrust Washers and Snap Rings, Oil Pump, Control Valve Assembly, Control Valve Upper Body, Control Valve Lower Body, Reverse Clutch, High Clutch, Forward and Overrun Clutches, Low & Reverse Brake, Forward Clutch Drum Assembly, Rear Internal Gear and Forward Clutch Hub, Band Servo Piston Assembly, Parking Pawl Components, A/T Fluid Cooler
• Transfer - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Replacing Oil Seal, Checking Position Switch, Main shaft, Front Drive Shaft, Counter Gear, Main Gear, Front Case, Front Case Cover, Center Case, Bearing Retainer, Rear Case, Shift Control Components
• Propeller Shaft - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Front Propeller Shaft, Rear Propeller Shaft, Front Oil Seal Replacement
• Differential - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Front Final Drive, Rear Final Drive, Differential Carrier, Differential Case, Ring Gear and Drive Pinion, Differential Case Assembly, Limited Slip Differential, Differential Lock, Actuator and Fork, Wiring Diagram Diff Lock, Electrical Components Inspection
• Front Axle - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Front Axle and Front Suspension Parts, Front Wheel Bearing, Front Wheel Alignment, Drive flange and Free-running Hub, Manual-lock Free-running Hub, Auto-lock Free-running Hub, Wheel Hub and Rotor Disc, Knuckle Flange, Knuckle Flange Grease Seal, Drive Shaft
• Front Suspension - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Shock Absorber, Stabilizer Bar, Coil Spring, Leading Arm, Panhard Rod
• Rear Axle - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Rear Axle and Rear Suspension Parts, Rear Wheel Bearing
• Rear Suspension - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Coil Spring and Shock Absorber, Upper Link, Lower Link and Panhard Rod, Stabilizer Bar, Stabilizer Release Device, Wiring Diagram, Trouble Diagnoses
• Brake System - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Brake Hydraulic Line, Load Sensing Valve, Brake Pedal and bracket, Master Cylinder, Brake Booster, Vacuum Hose, Vacuum Piping, Vacuum Pump, Front Disc Brake Pad, Caliper, Rotor Replacement, Rear Disc Brake Pad, Caliper, Rotor Replacement, Parking Brake Control, Drum, Lining, Anti-Lock Brake System, ABS Hydraulic Circuit, System Components, Wiring Diagram - ABS
• Steering System - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Steering Wheel and Steering Column, Power Steering Pump, Steering Linkage
• SRS Restraint System - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Diagnosis Sensor, Unit and Seat Belt Pre-tensioner, Air Bag Modules and Spiral Cable, Trouble Shooting Diagnoses
• Body and Trim - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Front and Rear End, Doors, Power Windows, Power Door Locks, Instrument Panel, Seats, Windshield and side/back windows, Sunroof, Rear Lamps, Body Mounting, Body Alignment
  
• Heater & Air Conditioner - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Air flow and components, Door Control, Heater electrical circuit, Discharging, evacuating and charging A/C system, Blower Motor, A/C testing procedures, Compressor, A/C Electrical circuit and components, Trouble diagnoses
  
• Electric System - replacement/rebuild/adjustment/disassembly and assembly instructions for all components including Harness connector, Power supply routing, Battery, Starting system, Starter motor, Charging System, Alternator, Combination switch for Indicators, Lights, Wipers, Headlamps, Exterior lamps, Interior lamps, Gauges, Warning lights and chimes, Front and Rear Wipers and washers, Power and Heated Seats, Power Windows, Power Door Locks, Power Door mirrors, Horn, lighter, clock, rear window defogger, Audio system, Location of electrical units, Harness layout

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Language: English 

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