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Toyota 1HD-T 4.2 Litre OHC Diesel Factory Engine Rebuild Manual | PDF Download | carmanualsdirect

Toyota 1HD-T 4.2 Litre OHC Diesel Complete Engine Rebuild Manual | PDF Download

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Toyota 1HD-T 4.2 Litre OHC Diesel Factory Engine Rebuild Manual | PDF Download

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Toyota 1HD-T 4.2 Litre OHC Diesel Factory Engine Rebuild Manual | PDF Download

Engines covered:

  • Toyota 1HD-T 4.2 litre OHC 6 cylinder Turbo Diesel Engine

Used in the following Toyota Models:

  • Coaster, HDB20, January 1990 – January 1993
  • Coaster, HDB30, January 1990 – January 1993
  • Coaster, HDB50, January 1993 – January 1995
  • Land Cruiser, HDJ80, January 1990 – January 1995

Manual covers the following topic (including European specs)

  • CONTENTS
  • INTRODUCTION
  • HOW TO USE THIS MANUAL
  • REPAIR PROCEDURES
  • REFERENCES
  • SPECIFICATIONS
  • CAUTIONS, NOTICES, HINTS
  • IDENTIFICATION INFORMATION
    • ENGINE SERIAL NUMBER
  • GENERAL REPAIR INSTRUCTIONS
  • ABBREVIATIONS USED IN THIS MANUAL
  • ENGINE MECHANICAL
    • DESCRIPTION
    • TROUBLESHOOTING
      • Diesel Engine Diagnosis
      • Diesel Electrical System Diagnosis
  • ENGINE TUNE·UP
    • INSPECTION
  • ENGINE COOLANT
  • BATTERY
  • AIR FILTER
  • ALTERNATOR DRIVE BELT
  • GLOW PLUGS
    • ADJUSTMENT
  • VALVE CLEARANCE
  • INJECTION TIMING
  • IDLE SPEED AND MAXIMUM SPEED
  • AIR CONDITIONER IDLE-UPSETTING SPEED
  • COMPRESSION CHECK
  • TIMING BELT
    • COMPONENTS
    • REMOVAL
    • INSPECTION
    • INSTALLATION
  • TIMING GEARS
    • COMPONENTS
    • REMOVAL
    • INSPECTION
  • REPLACEMENT OF CRANKSHAFT FRONT OIL SEAL
  • REPLACEMENT OF INJECTION PUMP DRIVE GEAR OIL SEAL
    • INSTALLATION
  • CYLINDER HEAD
    • COMPONENTS
    • REMOVAL
    • DISASSEMBLY
    • INSPECTION, CLEANING AND REPAIR
    • REPLACEMENT OF CAMSHAFT OIL SEAL
    • ASSEMBLY
    • INSTALLATION
  • CYLINDER BLOCK
    • COMPONENTS
    • PREPARATION FOR DISASSEMBLY
    • DISASSEMBLY
    • INSPECTION
    • DISASSEMBLY OF PISTON AND CONNECTING ROD ASSEMBLIES
    • INSPECTION AND REPAIR OF PISTON AND CONNECTING ROD ASSEMBLIES
    • BORING Of CYLINDERS
    • INSPECTION AND REPAIR OF CRANKSHAFT
    • REPLACEMENT OF CRANKSHAFT OIL SEAL
    • ASSEMBLY OF PISTON AND CONNECTING ROD ASSEMBLIES
    • ASSEMBLY
    • POST ASSEMBLY
  • TURBOCHARGER
    • DESCRIPTION
      • Operation of Turbocharger
      • Waste Gate Valve
    • PRECAUTIONS
    • TROUBLESHOOTING
    • INSUFFICIENT ACCELERATION, LACK OF POWER OR EXCESSIVE FUEL CONSUMPTION
    • ABNORMAL NOISE
    • EXCESSIVE OIL CONSUMPTION OR WHITE EXHAUST
    • TURBOCHARGER ELECTRICAL SYSTEM DIAGNOSIS 
    • TROUBLESHOOTING OF TURBOCHARGER INDICATOR LIGHT AND WARNING
    • LIGHT OPERATION
  • TURBOCHARGER
    • ON-VEHICLE INSPECTION
    • COMPONENTS
    • REMOVAL
    • INSPECTION
    • INSTALLATION
    • FUEL SYSTEM
    • OPERATION
    • REPLACEMENT OF FUEL FILTER
  • FUEL HEATER SYSTEM
    • SYSTEM CIRCUIT
    • INSPECTION
    • INJECTION NOZZLES
    • REMOVAL
    • TEST
    • COMPONENTS
    • DISASSEMBLY
    • CLEANING AND INSPECTION
    • ASSEMBLY
    • INSTALLATION
  • INJECTION NOZZLES 
    • REMOVAL
    • TEST
    • COMPONENTS
    • DISASSEMBLY
    • CLEANING AND INSPECTION
    • ASSEMBLY AND ADJUSTMENT
    • INSTALLATION
  • INJECTION PUMP
    • REMOVAL
    • COMPONENTS
    • DISASSEMBLY
    • INSPECTION
    • ASSEMBLY
    • ADJUSTMENT
    • INSTALLATION
  • POWER CONTROL SYSTEM (PCS) 
    • ON-VEHICLE INSPECTION
    • INSPECTION
  • COOLING SYSTEM
    • DESCRIPTION
    • RADIATOR
    • RADIATOR CAP
    • WATER PUMP
    • THERMOSTAT
    • TROUBLESHOOTING
    • CHECK AND REPLACEMENT OF ENGINE COOLANT & WATER PUMP
      • COMPONENTS
      • REMOVAL
      • INSPECTION
      • INSTALLATION
    • THERMOSTAT
      • REMOVAL
      • INSPECTION
      • INSTALLATION
    • RADIATOR
      • CLEANING
      • INSPECTION
  • LUBRICATION SYSTEM
    • DESCRIPTION
  • OIL PUMP
  • OIL PRESSURE REGULATOR (RELIEF VALVE)
  • OIL FILTER
    • TROUBLESHOOTING
  • OIL PRESSURE CHECK
  • REPLACEMENT OF ENGINE OIL AND OIL FILTER
  • OIL PUMP
    • COMPONENT
    • REMOVAL
    • DISASSEMBLY
    • INSPECTION
    • ASSEMBLY
    • INSTALLATION
  • OIL COOLER, RELIEF VALVE AND CHECK VALVE
    • COMPONENTS
    • REMOVAL
    • INSPECTION
    • INSTALLATION
  • OIL NOZZLES AND CHECK VALVES
    • COMPONENTS
    • REMOVAL
    • INSPECTION
    • INSTALLATION
  • STARTING SYSTEM
    • PRE-HEATING SYSTEM
      • Super Glow Type
    • SYSTEM CIRCUIT
    • INSPECTION
    • TIMER CHARACTERISTIC DIAGRAM
    • INSPECTION
      • Fixed Delay Type
  • SYSTEM CIRCUIT
    • INSPECTION
      • Fixed Delay Type 
  • SYSTEM CIRCUIT
    • INSPECTION
    • TROUBLESHOOTING
    • STARTING SYSTEM CIRCUIT
      • W/o Voltage Converter Timer
      • W/ Voltage Converter Timer
  • STARTER
    • COMPONENTS
    • DISASSEMBLY
    • INSPECTION AND REPAIR
    • ASSEMBLY
    • PERFORMANCE TEST
  • STARTER RELAY 
    • INSPECTION
  • STARTER RELAY 
    • INSPECTION
  • VOLTAGE CONVERTER TIMER (w/ 24 V Starter)
    • INSPECTION
  • VOLTAGE CONVERTER RELAY (w/ 24 V Starter)
    • INSPECTION
  • 24 V HOLD WARNING RELAY (w/ 24 V Starter)
    • INSPECTION
  • CHARGING SYSTEM
    • PRECAUTIONS
    • TROUBLESHOOTING
    • CHARGING SYSTEM CIRCUIT
    • ON-VEHICLE INSPECTION
    • ALTERNATOR
    • COMPONENTS
    • DISASSEMBLY
    • INSPECTION AND REPAIR
    • ASSEMBLY

File Format: PDF 

Language: English 

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