TOYOTA 4Runner and Surf N60 Series 1985-1989 Factory Workshop Manual | PDF Download

A Comprehensive Factory Workshop Manual

The Toyota 4Runner and Surf N60 Series, manufactured between 1985-1989, are iconic 4x4 vehicles that have left a lasting impact on the automotive industry. These rugged and reliable vehicles were equipped with three different 2.4-liter engines: the 22R, 22R-E, and 22R-TE. This article provides a comprehensive factory workshop manual for these Toyota models, shedding light on various systems and components, along with a glimpse into their racing history.

Maintenance:

Regular maintenance is crucial to ensure the longevity and optimal performance of the Toyota 4Runner and Surf N60 Series. The factory workshop manual covers essential maintenance tasks, such as checking fluid levels, inspecting brakes, and replacing air filters. Adhering to the recommended maintenance schedule helps prevent potential issues and ensures the vehicle remains in top condition.

Service Specifications:

The service specifications section of the manual provides detailed guidelines on various aspects, including torque settings, capacities, and inspection intervals. Following these specifications ensures that all services are performed accurately and maintains the vehicle's warranty.

Engine:

The Toyota 4Runner and Surf N60 Series were available with three 2.4-liter engines: the 22R, 22R-E, and 22R-TE. The 22R is a carbureted engine, while the 22R-E and 22R-TE are fuel-injected, with the latter featuring a turbocharger. The manual covers critical engine components, such as the cylinder head, pistons, and crankshaft, along with maintenance and troubleshooting procedures.

Cooling System:

The cooling system is vital for maintaining the engine's temperature and preventing overheating. The factory workshop manual covers the cooling system's components, such as the radiator, water pump, and thermostat, along with maintenance and troubleshooting procedures.

Lubrication:

Proper lubrication is essential for the smooth operation and longevity of the Toyota 4Runner and Surf N60 Series. The manual provides recommendations on engine oil, transmission fluid, and other lubricants, along with the correct viscosity and specifications.

Ignition System:

The ignition system is responsible for generating the spark that ignites the air-fuel mixture in the engine. The factory workshop manual covers the ignition system's components, such as the distributor, ignition coil, and spark plugs, along with maintenance and troubleshooting procedures.

Charging System:

The charging system is responsible for maintaining the battery's charge and providing power to the vehicle's electrical systems. The manual covers the charging system's components, such as the alternator, voltage regulator, and battery, along with maintenance and troubleshooting procedures.

Transmission:

The Toyota 4Runner and Surf N60 Series were available with manual and automatic transmissions. The manual covers the transmission's components, such as the gearbox, clutch, and drivetrain, along with maintenance and troubleshooting procedures.

Propeller Shaft:

The propeller shaft transfers power from the transmission to the rear axle. The manual covers the propeller shaft's components, such as the universal joints and center bearing, along with maintenance and troubleshooting procedures.

Suspension System:

The suspension system is responsible for providing a comfortable ride and maintaining stability. The manual covers the suspension system's components, such as the springs, shock absorbers, and bushings, along with maintenance and troubleshooting procedures.

Front & Rear Axles:

The front and rear axles are critical components of the Toyota 4Runner and Surf N60 Series' 4x4 system. The manual covers the axles' components, such as the differential, axle shafts, and CV joints, along with maintenance and troubleshooting procedures.

Brake System:

The brake system is responsible for stopping the vehicle safely and efficiently. The manual covers the brake system's components, such as the brake pads, rotors, and master cylinder, along with maintenance and troubleshooting procedures.

Steering System:

The steering system is responsible for providing precise and responsive steering. The manual covers the steering system's components, such as the steering gearbox, linkages, and power steering pump, along with maintenance and troubleshooting procedures.

Body Electrical System:

The body electrical system includes various components, such as the lights, wipers, and gauges. The manual covers the body electrical system's components, along with troubleshooting procedures.

Air Conditioning:

The air conditioning system is responsible for providing cool air during hot weather. The manual covers the air conditioning system's components, such as the compressor, condenser, and evaporator, along with maintenance and troubleshooting procedures.

Conclusion:

The Toyota 4Runner and Surf N60 Series have a rich racing history, particularly in off-road rally events. These vehicles have proven to be reliable and capable, with numerous victories and podium finishes to their name. Their success in racing has helped establish Toyota as a dominant force in the 4x4 market.

The Toyota 4Runner and Surf N60 Series 1985-1989 Factory Workshop Manual is an invaluable resource for owners and enthusiasts of these iconic vehicles. By following the guidelines and procedures outlined in the manual, owners can ensure their vehicles remain in top condition and perform at their best. Additionally, the racing history of these vehicles showcases their capabilities and reinforces their reputation as reliable and capable 4x4s.

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