Alfa Romeo 2000 1971-1975 Workshop/Service Manual | PDF Download

Alfa Romeo’s 2000 has the largest twin-cam of the Giulia family, and this workshop manual follows it from the engine bay to the bodywork. Each chapter takes one system in turn, from stripping the engine and setting the Dellorto carburettors to adjusting the brakes and tracing a fault in the wiring.

Models covered

• Alfa Romeo 2000 Berlina: 4-door sedan
• Alfa Romeo 2000 GT Veloce (GTV): 2-door coupe
• Alfa Romeo 2000 Spider Veloce: open 2-seater

Engine

• 1962cc four-cylinder twin cam

Transmission

• Five-speed gearbox, clutch, propeller shaft and rear axle, with removal, dismantling and refit

What’s included

• Taking the engine out, stripping it, checking every part and putting it back together
• Cylinder liner, piston, piston ring and crankshaft sizes, with undersize and oversize figures for rebuilds
• Cylinder head removal, valve servicing, valve clearances and valve timing
• Timing chain and camshaft drive overhaul
• Oil pump, oil strainer and external oil filter
• Mechanical and electric fuel pumps, air cleaner, and Dellorto DHLA 40 carburettors, with stripping, setting and jet sizes
• Distributor, ignition timing, sparking plugs and the distributor drive shaft
• Radiator, water pump, fan belt, thermostat and the reservoir cooling system
• Clutch overhaul, including the self-adjusting clutch
• Gearbox removal, stripping and rebuilding, and the gearchange mechanism
• Propeller shaft, rear axle and rear suspension
• Front suspension, wheel hubs, dampers and anti-roll bar
• Steering box, steering linkage and adjustments
• Disc brakes, master cylinder, vacuum servo, pressure regulator and the tandem braking system, with bleeding
• Battery, alternator, starter and control box
• Wiring diagrams for the 2000 Berlina, and the 2000 GT Veloce and Spider Veloce
• Bodywork: door trim, hinges and locks, window winding, bonnet and boot locks, and fitting windscreen and rear window glass
• Tightening torques, conversion tables and a fault diagnosis section at the end of each chapter