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CHEVROLET 1968 Pickup, Panel Van, Suburban & Truck C10-C60 Series Overhaul & Shop Manual | carmanualsdirect

CHEVROLET 1968 Pickup, Panel Van, Suburban & Truck C10-C60 Series Overhaul & Shop Manual

$34.99

CHEVROLET 1968 Pickup, Panel Van, Suburban & Truck C10-C60 Series Overhaul & Shop Manual

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The 1968 Truck model line up consists of 441 models on 39 wheelbases. This manual covers all 441 models for both servicing and overhauling components. It is extremely comprehensive and very easy to follow with step by step instructions on doing any task.  

This manual is for 1968 Chevrolet C10-C60 Truck models including: 

  • Chevrolet Stepside Pick Up
  • Chevrolet Fleetside Pick Up
  • Chevrolet Panel Vans
  • Chevrolet Suburban
  • Chevrolet Custom Suburban
  • Chevrolet Deluxe Suburban
  • Chevrolet Forward Control Panel Van
  • Chevrolet Cab, Platform and Stake bed
  • Chevrolet Forward Control Platform
  • Chevrolet School Bus
  • Chevrolet Tilt Cabs
  • Chevrolet 4 Wheel Drive
  • Chevrolet Forward Control

 Below is a detailed list of topics covered in the Chevrolet Manual

CHEVROLET TRUCK 1968 SERIES C10-C60 CHASSIS SERVICE MANUAL
  • AIR CONDITIONING
    • Hub and Drive Plate, Pulley and Bearing Assembly, Coil Housing Assembly, Shaft Seal Assembly, Compressor Rear Head and Internal Mechanism, Pressure Relief Valve, Rear Head, Oil Pump and Valve Assemblies, Major Internal Mechanism, Leak Testing the Compressor
  • REAR AXLE DIFFERENTIAL CARRIER
    • Differential Case, Differential Bearing Replacement, Ring Gear or Differential Case Replacement, Drive Pinion Pinion and/or Bearing Replacement, Drive Pinion and Bearing, Differential Bearing Preload and Ring Gear Adjustment, Ring Gear and Pinion Contact Pattern, Posi-traction Differentials
  • BRAKE COMPONENTS
    • Power Brake Cylinder Single Diaphragm (Delco Moraine), Power Brake Cylinder Dual Diaphragm (Delco Moraine), Power Brake Cylinder Single Diaphragm (Bendix), Power Brake Cylinder Dual Diaphragm (Bendix), Vacuum Booster, Single Diaphragm (Bendix)
  • ENGINE
    • Introduction, General Description,
    • In-Line Engines 230 cu. in., 250 cu. in., 292 cu. in. 6 Cylinder,
    • V8 Engines 307 V8, 327 V8, 366 V8, 396 V8, 427 V8,
      • Repair Procedures, Engine Assemblies, Disassembly, Assembly, Cylinder Head Assemblies, Rocker Arm Studs and Push Rod Guides, Rocker Arm Studs (In-Line and Small V8), Valve Guide Bores, Valve Seats, Valves, Valve Lifters (Hydraulic) Valve Lifters (Mechanical), Oil Pump, Main Bearings, Connecting Rod Bearings, Connecting Rod and Piston Assemblies, Connecting Rods, Pistons, Piston Pins, Piston Rings, Crankshaft, Sprocket or Gear Replacement, Camshaft, Oil Nozzle Replacement (In Line), Camshaft Gear Replacement (In Line), Camshaft Bearings, Cylinder Block, Oil Filter Bypass Valve Inspection and Replacement, Distributor Lower Bearing and Thrust Washer Replacement (In Line), Cylinder Conditioning, Cylinder Boring, Cylinder Honing, Piston Selection, Torque Specifications
  • CARBURETORS
    • ROCHESTER M
      • General Description, Disassembly, Air Horn, Float Bowl, Throttle Body, Cleaning and Inspection, Assembly and Adjustments, Adjust Float Level, Adjust Metering Rod, Air Horn Assembly and Installation
    • ROCHESTER 2G
      • Disassembly, Air Horn, Bowl and Throttle Body, Cleaning and Inspection, Assembly and Adjustment, Assemble Bowl and Throttle Body, Assemble Air Horn, Adjust Float, Assemble Air Horn to Bowl, Adjust Accelerator Pump Rod
    • ROCHESTER 4 MV (QUADRAJET)
      • General Description, Repair Procedures, Disassembly, Air Horn Removal, Air Horn Disassembly, Float Bowl Disassembly, Throttle Body Disassembly, Cleaning and Inspection, Assembly and Adjustment, Throttle Body Assembly, Float Bowl Assembly, Float Adjustment, Air Horn Assembly, Air Horn to Bowl Installation
    • HOLLEY 4150
      • General Description, Repair Procedures, Disassembly, Disassemble into Sub-assemblies, Disassemble Fuel Bowls, Disassembly Metering Bodies, Disassemble Secondary Throttle Operating Assembly, Disassemble Main Body, Disassemble Throttle Body, Cleaning and Inspection, Assembly and Adjustment, Assemble Throttle Body, Assemble Main Body, Assemble Secondary Throttle Operating, Assemble Metering Bodies, Assemble Fuel Bowls, Adjust Floats (Preliminary), Assemble Subassemblies
  • ENGINE ELECTRICAL
    • STARTING MOTOR
      • Disassembly, Testing and Repairs, Armature Test for Shorts, Field Coil Test for Open Circuit, Field Coil Test for Ground, Loose Electrical Connections, Turning the Commutator, Brush Holder Replacement Assembly, Pinion Clearance
    • STARTING SOLENOID
      • Removal, Installation, Replacement of Contact
    • CHARGING SYSTEMS
      • Disassembly, Cleaning and Inspection, Testing Rotor, Open Circuit, Short Circuit, Testing Stator, Grounds, Open Circuit, Short Circuit, Testing Diodes, Test Lamp Method, Ohmmeter Method, Diode Replacement, Heat Sink Replacement, Brush Replacement, End Frame Replacement, Drive End Frame, Slip Ring End Frame Assembly
  • CLUTCHES
    • Single Plate Diaphragm Spring Clutch
      • Disassembly, Assembly, Inspection and Repair, Pilot Bearing Replacement
    • Dual Plate Diaphragm Spring Clutch
      • Disassembly, Assembly, Inspection and Repair, Pilot Bearing Replacement
    • Single Plate Coil Spring Clutch
      • Disassembly, Assembly, Inspection and Repair, Adjusting Levers
  • TRANSMISSIONS
    • 3-Speed Saginaw Transmission
      • Disassembly of Transmission, Disassembly of Main-shaft, Transmission Case, Front and Rear Bearings, Bearing Rollers, Gears, Reverse Idler Gear Bushing, Counter-gear Anti-Lash Plate, Clutch Keys and Spring, Extension Oil Seal or Bushing, Clutch Bearing Retainer Oil Seal, Assembly of Main-shaft, Assembly of Transmission
    • 3-Speed Muncie Transmission
      • Disassembly of Transmission, Disassembly of Main-shaft, Transmission Case, Front and Rear Bearings, Bearing Rollers, Gears, Reverse Idler Gear Bushing, Counter-gear Anti-Lash Plate, Clutch Keys and Springs- Replacement, Extension Oil Seal or Bushing, Clutch Bearing Retainer Oil Seal, Assembly of Main-shaft, Assembly of Transmission
    • 3-Speed Warner Transmission
      • Disassembly of transmission, Disassembly of Main-shaft, Cleaning and Inspection, Transmission Case, Bearings, Bearing Rollers, Gears, Reverse Idler Gear Bushing, Counter-gear Anti-Lash Plate, Clutch Keys and Springs Replacement, Extension Oil Seal or Bushing, Clutch Bearing Retainer Oil Seal, Assembly of Main-shaft, Assembly of Transmission
    • 4-Speed Spicer Transmission
      • Disassembly of Transmission, Clutch Gear, Clutch Gear Bearing Retainer Oil Seal, Main-shaft, Countershaft, Assembly of Transmission
    • Powerglide
      • Disassembly of Transmission, Extension, Governor and Governor Support, Internal Components, Oil Pan and Valve Body, Overhauling Unit Assemblies, Convertor and Stator, Oil Pump, Seal Replacement, Governor Support Bushing Replacement, Clutch Drum, Bushing Replacement, Low Band, Planet Assembly and Input Shaft, Planet Carrier Assembly Overhaul, Governor Valve Body, Vacuum Modulator, Transmission Case, Rear Bushing Replacement, Transmission Extension, Rear Bushing Replacement, Assembly of Transmission, Extension, Governor and Governor Support, Oil Pan and Valve Body, Low Band Adjustment, Throttle Valve Adjustment
    • Turbo Hydra-Matic Transmission
      • Transmission Disassembly and Reassembly, Removal of Extension, Speedometer Driven Gear, Oil Pan and Strainer, Removal of Valve Body and Linkage, Removal of Oil Pump and Internal, Valve Body, Oil Pump, Direct Clutch, Forward Clutch, Sun Gear and Sun Gear Drive Shell, Low and Reverse Clutch, Governor Assembly, Governor Gear Replacement, Bushing Replacement, Extension Housing Bushing, Output Shaft Bushing, Case Bushing, Stator Shaft Bushing, Removal (Front) Input Ring Gear Support Bushing, Sun Gear Bushing, Reaction Carrier Bushing, Direct Clutch Bushing, Transmission Internal Components, Pump to Direct Clutch Thrust, Washer Selection Procedure, Speedometer Drive Gear and Extension, Manual Linkage, Intermediate Servo Piston, Valve Body, Oil Pan and Gasket, Governor and Vacuum Modulator, Intermediate Clutch Accumulator
  • STEERING
    • MANUAL STEERING GEARS
      • Overhaul Operations, Pitman Shaft and/or Worm shaft Seal Replacement, Pitman Shaft Bushing Replacement, Side Cover Bushing Replacement, Worm shaft Bearing Race Replacement, Ball Nut Servicing, Adjustments
    • POWER STEERING PUMP
      • Overhaul Operations, Disassembly, Inspection, Assembly
    • INTEGRAL POWER STEERING GEAR
      • Overhaul Operations, Disassembly, Overhauling Individual U nits, Valve and Stub Shaft Assembly, Pitman Shaft and Side Cover, Rack-Piston, Hose Connector Inverted Flares, Pitman Shaft Needle Bearing and Seals, Pitman Shaft Seal Removal with Gear In Vehicle, Assembly
  • CHASSIS SHEET METAL
    • Service Operations, Hood Assembly, Hood Hinge Spring Replacement, Hood Hinge, Hood Lock Assembly Adjustment, Hood Assembly Removal and Installation, Hood Assembly Alignment, Front Sheet Metal Assembly, Flat Face Cowl Models, Radiator Support, Fenders, Skirt, Running Board
  • ELECTRICAL SYSTEM
    • General Description, Maintenance and Adjustments, Headlamp Adjustment, Service Operations, Sealed Beam Unit Replacement, Parking Lamp Replacement, Rear Lighting Marker, Clearance and Identification, Directional Signal Lamps, Wiper Switch Replacement, Light Switch Replacement, Stop lamp Switch Replacement, Dimmer Switch Replacement, Neutral Safety Switch Replacement, Backing Lamp Switch Replacement
    • INSTRUMENTS AND GAUGES
      • General Description, Service Operations, Ignition Switch Replacement, Instrument Cluster Removal and Installation, Indicator and Illuminating Bulb Replacement, Laminated Circuit Replacement, Speedometer Replacement, Speedometer Cable Replacement or Lubrication, Fuel Gauge Replacement, Temperature Indicator Light, Temperature Gauge Replacement, Temperature Sender Unit Replacement, Oil Pressure Indicator Light, Oil Pressure Gauge Replacement, Oil Pressure Sender Unit Replacement, Generator Indicator, Ammeter Gauge Replacement, Air Pressure Gauge Replacement
    • WINDSHIELD WIPER AND WASHER
      • General Description, Service Operations, Wiper Motor: Removal, Installation, Disassembly, Inspection, Assembly, Windshield Washer Pump: Removal, Installation, Disassembly, Assembly
  • RADIATOR AND GRILLE
    • Service Operations
      • 10 thru 30 Series, CA, KA and PS-PE20-30 Models, PA10 Models, PT20-30 Models, GE Models, GS Models with RPO L22 and M35, GS Models
    • Service Operations
      • 40 thru 60 Series, CA40, CE-CS-MA-SA50-60 Models, CD-CG50, CD60 Models, PA40 Models, TA Models
    • GRILLE SERVICE PROCEDURES
      • GRILLE REPLACEMENT CA-KA 10-20, CA 30 MODELS, GRILLE REPLACEMENT CA-SA40-50-60, MA50-60 MODELS, GRILLE REPLACEMENT TA MODELS
  • BUMPERS
    • General Description, Service Operations - 10 thru 30 Series, Except P20-30, Front Bumper - C and K Models, Rear Bumper - C and K Models, Front Bumper - P10 Models, Front Bumper - G Models, Rear Bumper - G Models, Service Operations - 40 thru 60 Series and P20-30, Front Bumper - C, S, M 40, 50, 60 and P20, 30, 40 Models, Front Bumper - T Models
  • ACCESSORIES
    • CRUISE-MASTER
      • System and Component Operation, Service Operations, System Check
CHEVROLET TRUCK 1968 SERIES C10-C60 CHASSIS OVERHAUL MANUAL
    • AIR CONDITIONING COMPRESSOR
      • Minor Repair Procedures
        • Hub and Drive Plate
        • Pulley and Bearing Assembly
        • Coil Housing Assembly
      • Major Repair Procedures
        • Shaft Seal Assembly
        • Compressor Rear Head and Internal Mechanism
        • Pressure Relief Valve
        • Rear Head
        • Oil Pump and Valve Assemblies
        • Major Internal Mechanism
        • Leak Testing the Compressor
      • Special Tools
    • FRONT AXLE DIFFERENTIAL (4-WHEEL DRIVE)
      • FOUR WHEEL DRIVE (SERIES K10 AND K20)
    • REAR AXLE DIFFERENTIAL CARRIER
      • DIFFERENTIAL CASE AND DRIVE PINION (CHEVROLET)
      • 15,000 AND 17,000 LB. CAPACITY TWO SPEED
      • DIFFERENTIAL CASE AND DRIVE PINION (EATON) 18,500 AND 23,000LB. CAPACITY SINGLE SPEED
    • BRAKES
      • STANDARD HYDRAULIC BRAKES
      • BENDIX POWER BRAKES
      • VACUUM POWER BRAKE UNITS
      • STANDARD AIR BRAKES
      • TRAILER EQUIPMENT (DD3)
      • EMERGENCY AIR BRAKES (DD3)
      • STOPMASTER BRAKES
      • “FAIL-SAFE” BRAKES
      • EMERGENCY AIR BRAKES
      • TRAILER EQUIPMENT DD2
    • ENGINE
      • GASOLINE ENGINES ENGINE TUNE-UP
      • ENGINE MECHANICAL IN-LINE ENGINES 230, 250 and 292 cu. in.
        • COMPONENT REPLACEMENT AND ADJUSTMENT
      • ENGINE MECHANICAL V-8 ENGINES 307, 327, 366, 396 and 427 cu. in.
        • COMPONENT REPLACEMENT AND ADJUSTMENT
    • ENGINE COOLING
      • MAINTENANCE AND ADJUSTMENTS
    • ENGINE FUEL
      • CARBURETORS
      • ENGINE GOVERNOR (VELOCITY TYPE)
      • 2G ENGINE GOVERNOR (VACUUM SPINNER TYPE)
      • AIR CLEANERS
      • FUEL PUMPS
    • AIR INJECTION REACTOR SYSTEM
      • MAINTENANCE PROCEDURES
    • ENGINE ELECTRICAL
      • BATTERY
      • CHARGING SYSTEM
      • IGNITION SYSTEMS
      • STARTING SYSTEM AND STARTING MOTOR
    • TRUCK CLUTCHES & TRANSMISSIONS
      • CLUTCH CONTROLS
        • MAINTENANCE AND ADJUSTMENTS
      • CLUTCHES DIAPHRAGM SPRING CLUTCH
      • COIL SPRING CLUTCH
      • TWO PLATE COIL SPRING CLUTCH
      • TRANSMISSION ON-VEHICLE SERVICE OPERATIONS 10-30 SERIES, 40-60 SERIES
      • TRANSMISSION OVERDRIVE
        • DIAGNOSIS OVERDRIVE
      • AUXILIARY 4-SPEED TRANSMISSION (SPICER 6041)
        • MANUAL TRANSMISSION CONTROL LINKAGE
      • ALUMINUM POWERGLIDE
      • TURBO HYDRA-MATIC TRANSMISSION
    • FUEL TANK AND EXHAUST
      • FUEL TANK
      • EXHAUST SYSTEM
    • STEERING
      • STANDARD STEERING
      • POWER STEERING
    • WHEELS AND TIRES
    • CHASSIS SHEET METAL
      • CONVENTIONAL TRUCKS
      • TILT CABS
      • CHEVY VAN AND SPORTVAN
    • ELECTRICAL-BODY AND CHASSIS
      • LIGHTING SYSTEM
      • INSTRUMENTS AND GAUGES
      • DIRECTIONAL SIGNAL CONTROL
      • WINDSHIELD WIPER AND WASHER
      • WIRING DIAGRAMS
        • Front- End GA10-20
        • Fuse Panel GA10-20
        • Instrument Panel GA 10-20
        • Engine & Tail Lamps GA10-20
        • Engine Compartment PA10
        • Engine Compartment PA20-30
        • Engine Compartment PS40
        • Engine Compartment CS-KS10-20, CS30
        • Engine Compartment CS40-50-60, MS50-60
        • Engine Compartment CS60
        • Engine Compartment CE-ME60
        • Engine Compartment SS40-50
        • Engine Compartment SE50-60
        • Engine Compartment CD-CG, CD60
        • Chassis & Engine Harnesses TS40-50-60
        • Chassis & Engine Harnesses TE40-50-60
        • Chassis & Engine Harnesses TD50-60, TG50
        • Instrument Panel CA -KA 10-20, CA30
        • Instrument Panel CE-CS40, CE-CS-ME-MS50, CE-CS-M E60
        • Instrument Panel CA-SA40-50-60
        • Instrument Panel CE-CS-ME60
        • Instrument Panel CD-CG50, CD60
        • Instrument Panel TE-TS40-50-60
        • Instrument Panel TE60
        • Instrument Panel TD50-60, TG50
        • Tail & Stop Lamp CA-KA-MA-SA000
        • Tail & Stop Lamp CA-KA10-20
        • Tail & Stop Lamp CA30-40
        • Tail & Stop Lamp Tilt Cab
    • RADIATOR AND GRILLE
      • RADIATOR SERVICE PROCEDURES
        • SERVICE OPERATIONS 10 THRU 30 SERIES
        • SERVICE OPERATIONS 40 THRU 60 SERIES
      • GRILLE SERVICE PROCEDURES
        • SERVICE OPERATIONS— CA-KA10-20, CA30 MODELS
        • SERVICE OPERATIONS CA-SA40-50-60, MA50-60, TA MODELS
    • BUMPERS
      • SERVICE OPERATION-10 THRU 30 SERIES
      • SERVICE OPERATION—40 THRU 60 SERIES, P20-30

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