CHEVROLET 1971 Bel Air, Impala and Caprice Comprehensive Factory Overhaul Workshop Manual | PDF Download

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CHEVROLET 1971 Bel Air, Impala and Caprice Comprehensive Factory Overhaul Workshop Manual | PDF Download

This manual is for the 1971 Chevrolet models including: 

• Chevrolet Bel Air 
• Chevrolet Impala
• Chevrolet Caprice
• This Manual also covers all 1971 Chevrolet models

 Below is a detailed list of topics covered in the Chevrolet Manual: 

• AIR CONDITIONING
• Hub and Drive Plate, Pulley and Bearing Assembly, Coil Housing Assembly, Shaft Seal Assembly, Compressor Rear Head and Internal Mechanism, Pressure Relief Valve, Rear Head, Oil Pump and Valve Assemblies, Major Internal Mechanism, Leak Testing the Compressor
• REAR AXLE DIFFERENTIAL CARRIER
  
• Differential Case, Differential Bearing Replacement, Ring Gear or Differential Case Replacement, Drive Pinion Pinion and/or Bearing Replacement, Drive Pinion and Bearing, Differential Bearing Preload and Ring Gear Adjustment, Ring Gear and Pinion Contact Pattern, Posi-traction Differentials
• BRAKE COMPONENTS
  
• Power Brake Cylinder Single Diaphragm (Delco Moraine), Power Brake Cylinder Dual Diaphragm (Delco Moraine), Power Brake Cylinder Single Diaphragm (Bendix), Power Brake Cylinder Dual Diaphragm (Bendix), Vacuum Booster, Single Diaphragm (Bendix)
• ENGINE
  
• Introduction, General Description, In-Line Engines 250 6 Cylinder, V8 Engines 307 V8, 350 V8, 400 V8, 402 V8 454 V8, Repair Procedures, Engine Assemblies, Disassembly, Assembly, Cylinder Head Assemblies, Rocker Arm Studs and Push Rod Guides, Rocker Arm Studs (In-Line and Small V8), Valve Guide Bores, Valve Seats, Valves, Valve Lifters (Hydraulic) Valve Lifters (Mechanical), Oil Pump, Main Bearings, Connecting Rod Bearings, Connecting Rod and Piston Assemblies, Connecting Rods, Pistons, Piston Pins, Piston Rings, Crankshaft, Sprocket or Gear Replacement, Camshaft, Oil Nozzle Replacement (In Line), Camshaft Gear Replacement (In Line), Camshaft Bearings, Cylinder Block, Oil Filter Bypass Valve Inspection and Replacement, Distributor Lower Bearing and Thrust Washer Replacement (In Line), Cylinder Conditioning, Cylinder Boring, Cylinder Honing, Piston Selection, Torque Specifications
• CARBURETORS
  
• ROCHESTER M AND MV (MONOJET)
• General Description, Disassembly, Air Horn, Float Bowl, Throttle Body, Cleaning and Inspection, Assembly and Adjustments, Adjust Float Level, Adjust Metering Rod, Air Horn Assembly and Installation
• ROCHESTER 2G AND 2GV
  
• Disassembly, Air Horn, Bowl and Throttle Body, Cleaning and Inspection, Assembly and Adjustment, Assemble Bowl and Throttle Body, Assemble Air Horn, Adjust Float, Assemble Air Horn to Bowl, Adjust Accelerator Pump Rod
• ROCHESTER 4 MV (QUADRAJET)
  
• General Description, Repair Procedures, Disassembly, Air Horn Removal, Air Horn Disassembly, Float Bowl Disassembly, Throttle Body Disassembly, Cleaning and Inspection, Assembly and Adjustment, Throttle Body Assembly, Float Bowl Assembly, Float Adjustment, Air Horn Assembly, Air Horn to Bowl Installation
• HOLLEY 4150
  
• General Description, Repair Procedures, Disassembly, Disassemble into Sub-assemblies, Disassemble Fuel Bowls, Disassembly Metering Bodies, Disassemble Secondary Throttle Operating Assembly, Disassemble Main Body, Disassemble Throttle Body, Cleaning and Inspection, Assembly and Adjustment, Assemble Throttle Body, Assemble Main Body, Assemble Secondary Throttle Operating, Assemble Metering Bodies, Assemble Fuel Bowls, Adjust Floats (Preliminary), Assemble Subassemblies
• ENGINE ELECTRICAL
  
• STARTING MOTOR
• Disassembly, Testing and Repairs, Armature Test for Shorts, Field Coil Test for Open Circuit, Field Coil Test for Ground, Loose Electrical Connections, Turning the Commutator, Brush Holder Replacement Assembly, Pinion Clearance
• STARTING SOLENOID
  
• Removal, Installation, Replacement of Contact
• CHARGING SYSTEMS
  
• Disassembly, Cleaning and Inspection, Testing Rotor, Open Circuit, Short Circuit, Testing Stator, Grounds, Open Circuit, Short Circuit, Testing Diodes, Test Lamp Method, Ohmmeter Method, Diode Replacement, Heat Sink Replacement, Brush Replacement, End Frame Replacement, Drive End Frame, Slip Ring End Frame Assembly
• CLUTCHES 
  
• Single Plate Diaphragm Spring Clutch
• Disassembly, Assembly, Inspection and Repair, Pilot Bearing Replacement
• Dual Plate Diaphragm Spring Clutch
• Disassembly, Assembly, Inspection and Repair, Pilot Bearing Replacement
• Single Plate Coil Spring Clutch
• Disassembly, Assembly, Inspection and Repair, Adjusting Levers
• TRANSMISSIONS
• 3-Speed Saginaw Transmission
• Disassembly of Transmission, Disassembly of Main-shaft, Transmission Case, Front and Rear Bearings, Bearing Rollers, Gears, Reverse Idler Gear Bushing, Counter-gear Anti-Lash Plate, Clutch Keys and Spring, Extension Oil Seal or Bushing, Clutch Bearing Retainer Oil Seal, Assembly of Main-shaft, Assembly of Transmission
• 3-Speed Muncie Transmission
  
• Disassembly of Transmission, Disassembly of Main-shaft, Transmission Case, Front and Rear Bearings, Bearing Rollers, Gears, Reverse Idler Gear Bushing, Counter-gear Anti-Lash Plate, Clutch Keys and Springs- Replacement, Extension Oil Seal or Bushing, Clutch Bearing Retainer Oil Seal, Assembly of Main-shaft, Assembly of Transmission
• 4-Speed Saginaw Transmission
  
• Disassembly of transmission, Disassembly of Main-shaft, Cleaning and Inspection, Transmission Case, Bearings, Bearing Rollers, Gears, Reverse Idler Gear Bushing, Counter-gear Anti-Lash Plate, Clutch Keys and Springs Replacement, Extension Oil Seal or Bushing, Clutch Bearing Retainer Oil Seal, Assembly of Main-shaft, Assembly of Transmission
• 4-Speed Muncie Transmission (Passenger Car)
  
• Disassembly, Cleaning and Inspection, Transmission Case, Front and Rear Bearings, Bearing Rollers and Spacers, Gears, Reverse Idler, Reverse Shifter Shaft and Seal, Extension Oil Seal or Bushing, Clutch Keys and Springs, Assembly of Main-shaft, Assembly of Counter-gear, Assembly Case Components
• 4-Speed Muncie Transmission (Model 465)
  
• Disassembly of Transmission, Clutch Gear, Clutch Gear Bearing Retainer Oil Seal, Main-shaft, Countershaft, Assembly of Transmission
• 4-Speed New Process Transmission (Model 435)
  
• Disassembly of Transmission, Transmission Cover, Main Drive Gear, Main Drive Gear Bearing Retainer Oil Seal, Main-shaft Rear Bearing Retainer Oil Seal, Countershaft Bearing Replacement, Reverse Idler Gear, Assembly of Transmission, Countershaft, Reverse Idler Gear and Shaft, Main-shaft, Rear Bearing Retaining and Parking Brake, Remote Control Assembly
• Dana Model 20 Transfer Case
  
• Disassembly of Case, Disassembly of Rear Output Shaft, Assembly of Rear Output Shaft, Assembly of Transfer Case
• New Process Model 205 Transfer Case
  
• Disassembly of Transfer Case, Rear Output Shaft Assembly, Front Output Shaft Assembly, Shift Rail and Fork Assemblies, Idler Gear, Assembly of Transfer Case, Idler Gear, Shift Rail and Fork Assemblies, Front Output Shaft Assembly, Rear Output Shaft Assembly
• Powerglide
  
• Disassembly of Transmission, Extension, Governor and Governor Support, Internal Components, Oil Pan and Valve Body, Overhauling Unit Assemblies, Convertor and Stator, Oil Pump, Seal Replacement, Governor Support Bushing Replacement, Clutch Drum, Bushing Replacement, Low Band, Planet Assembly and Input Shaft, Planet Carrier Assembly Overhaul, Governor Valve Body, Vacuum Modulator, Transmission Case, Rear Bushing Replacement, Transmission Extension, Rear Bushing Replacement, Assembly of Transmission, Extension, Governor and Governor Support, Oil Pan and Valve Body, Low Band Adjustment, Throttle Valve Adjustment
• Turbo Hydra-Matic 350 Transmission
  
• Transmission Disassembly and Reassembly, Removal of Extension, Speedometer Driven Gear, Oil Pan and Strainer, Removal of Valve Body and Linkage, Removal of Oil Pump and Internal, Valve Body, Oil Pump, Direct Clutch, Forward Clutch, Sun Gear and Sun Gear Drive Shell, Low and Reverse Clutch, Governor Assembly, Governor Gear Replacement, Bushing Replacement, Extension Housing Bushing, Output Shaft Bushing, Case Bushing, Stator Shaft Bushing, Removal (Front) Input Ring Gear Support Bushing, Sun Gear Bushing, Reaction Carrier Bushing, Direct Clutch Bushing, Transmission Internal Components, Pump to Direct Clutch Thrust, Washer Selection Procedure, Speedometer Drive Gear and Extension, Manual Linkage, Intermediate Servo Piston, Valve Body, Oil Pan and Gasket, Governor and Vacuum Modulator, Intermediate Clutch Accumulator
• Turbo Hydra-Matic 400 Transmission
  
• Transmission Disassembly and Reassembly, Disassembly of Major Units, Governor, Speedometer Driven Gear, Pan, Filter and Intake Pipe Control Valve Assembly, Solenoid Connector, Governor Pipes and Detent Spring Rear Servo, Valve Body Spacer, Gasket and Front Servo, Band Apply Pin Selection, Rear Oil Seal and Extension Housing, Front Unit End Play Checking Procedure, Oil Pump and Internal Case Components, Rear End Play Checking Procedure, Gear Unit Assembly, Speedometer Drive Gear, Governor Assembly, Disassembly Inspection, Driven Gear Replacement, Front Servo Parts Inspection, Rear Servo Parts Service, Control Valve Service, Oil Pump Service, Forward Clutch Service, Direct Clutch and Intermediate Spag Service, Center Support Service, Reaction Carrier, Low Roller and Output Carrier Assembly Pinion Replacement, Output Shaft, Rear Internal Gear, Sun Gear and Shaft, Sun Gear Shaft Bushing-Front, Sun Gear Shaft Bushing-Rear, Main Shaft Inspection, Front and Rear Bands Inspection, Case Extension, Modulator Valve, Manual and Parking Linkage Inspection, Case Assembly Inspection, Case Assembly Bushing, Converter Inspection, Converter End Clearance Check, Assembly of Rear Unit, Case Modification-Corvette, Assembly of Units to Transmission Case, Install Manual Linkage, Rear Extension Assembly, Check Balls, Front Servo, Spacer and Solenoid, Rear Servo Assembly, Control Valve Assembly and Governor Pipes, Filter and Intake Pipe, Modulator Valve and Valve and Vacuum Modulator Governor, Speedometer Driven Gear, Converter Assembly-Installation, Sun Gear Shaft Bushing-Front, Sun Gear Shaft Bushing-Rear, Main Shaft Inspection, Front and Rear Bands Inspection, Case Extension, Modulator Valve, Manual and Parking Linkage Inspection, Case Assembly Inspection, Case Assembly Bushing, Converter Inspection, Converter End Clearance Check, Assembly of Rear Unit, Case Modification-Corvette, Assembly of Units to Transmission Case, Install Manual Linkage, Rear Extension Assembly, Check Balls, Front Servo, Spacer and Solenoid Rear Servo Assembly, Control Valve Assembly and Governor Pipes, Filter and Intake Pipe, Modulator Valve and Valve and Vacuum Modulator Governor, Speedometer Driven Gear, Converter Assembly-Installation
• STEERING
  
• MANUAL STEERING GEARS
• Overhaul Operations, Pitman Shaft and/or Wormshaft Seal Replacement, Pitman Shaft Bushing Replacement, Side Cover Bushing Replacement, Wormshaft Bearing Race Replacement, Ball Nut Servicing, Adjustments
• POWER STEERING PUMP
  
• Overhaul Operations, Disassembly, Inspection, Assembly
• INTEGRAL POWER STEERING GEAR
  
• Overhaul Operations, Disassembly, Overhauling Individual U nits, Valve and Stub Shaft Assembly, Pitman Shaft and Side Cover, Rack-Piston, Hose Connector Inverted Flares, Pitman Shaft Needle Bearing and Seals, Pitman Shaft Seal Removal with Gear In Vehicle, Assembly

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