CHEVY | CHEVROLET 400 CID V8 Complete Engine Rebuild Manual | PDF Download

Full details below

This Engine Rebuild Manual deals with Chevys 4 cylinder, 6 cylinder and V8 engines in comprehensive detail. Everything needed for rebuilding an engine

This manual is for overhauling the

• Chevrolet 400 cu. in. V8 Engine
• Suitable for Chevrolet cars and Light Duty Trucks from mid 1960's to 1970's

• Easy download to your Desktop PC (Mac or Windows), Laptop, Tablet, Smart Phone, iPhone, iPad

Below is an all inclusive list of items covered by this Engine Rebuild Manual:

• General Description
• Engine Repair Procedures
  • Engine Assembly dismantle and assemble
  • Cylinder Head Assembly dismantle, clean and inspect
  • Repairs to Rocker Arm Studs
  • Valve Guide Bores
  • Valve Seats
  • Valves Assemble
  • Valve Lifters dismantle, clean and inspect and assemble
  • Oil Pump dismantle, clean inspect and assemble
  • Main Bearings Inspection Check clearances Replace
  • Connecting Rod Bearings inspection and replacement
  • Connecting Rod and Piston Assemblies Remove, Dismantle, Clean and inspect:
  • Connecting rods
  • Pistons
  • Piston pins
  • Piston rings Assemble
  • Crankshaft Removal Clean and inspect
  • Replace sprocket or gear Install
  • Camshaft Inspection
  • Oil Nozzle replacement
  • Camshaft Gear replacement
  • Camshaft Bearings Inspection Removal Installation
  • Cylinder Block Clean and inspect
  • Oil filter bypass valve inspection and replace
  • Distributor Lower bearing and Thrust washer replacement  Repairs
  • Cylinder Conditioning
  • Cylinder boring
  • Cylinder honing
  • Piston selection
  • Torque specifications
  • Special tools
  • Water Pump Dismantle Clean and inspect Replace and assemble
• Fuel System
  • General Description
  • Rochester M and MV (Monojet)
  • Rochester 2GV (SAE 1 1/4)
  • Rochester 2G and 2GV (SAE 1-1/2)
  • Rochester 4MV (Quadrajet)
  • Holley 2300 and 2300C
  • Holley 4150, Holley 4150G
  • Major Service Operations:
  • Carburetor dismantle Clean and inspect
  • Float Bowl
  • Throttle Body Assemble and adjustments
  • Adjust Float Level
  • Adjust Metering Rod
  • Air Horn Assembly and Installation
  • Adjust Chock Vacuum Break
  • Adjust Fast Idle
  • Adjust Chock Rod
  • Adjust Unloader
  • Adjust Chock Coil Rod
• Engine Electrical System
  • Starter Motor
    • Armature Test for Shorts
    • Armature Test for Grounds
    • Field Coil Test for Open Circuit
    • Field Coil Test for Ground
    • Loose Electrical Connections
    • Turning the Commutator
    • Brush Holder Replacement
    • Pinion Clearance
    • Starter Solenoid Removal
    • Replacement of Contacts Installation
• Charging System
  • 5.5" Series ID Delcotron
  • Testing Rotor
  • Testing Stator
  • Testing Diodes
  • Diode Replacement
  • Brush Replacement
  • End Frame Replacement
  • Bearing Replacement
  • Drive End Frame
  • Slip Ring End Frame
  • 6.2" Series 2D Type 150 Delcotron
  • Testing Rotor
  • Testing Stator
  • Testing Diodes
  • Diode Replacement
  • Bearing Replacement
  • Drive End Frame, Slip Ring End Frame
  • 6.6" Series 4D Type 150 Delcotron
  • Testing Rotor
  • Testing Diodes
  • Diode Replacement
  • Brush Replacement
  • End Frame Replacement
  • Bearing Replacement
  • Drive End Frame
  • 10-SI Series Type 100 Delcotron
  • Rotor Field Winding Checks
  • Stator Checks
  • Diode Trio Checks
  • Rectifier Bridge Check
  • Voltage Regulator Brush/Lead Check
  • Brush Holder and Regulator Replacement
  • Slip Ring Servicing
  • Drive End Bearing Replacement and Lubrication
  • Slip Ring End Bearing Replacement and Lubrication
• Torque setting specifications

Please Note: this Engine Rebuild Manual deals with 4 cylinder, 6 cylinder and V8 Engines in extensive detail.

File Format: PDF
Language: English
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