Dodge Challenger SXT, SXT Plus, R/T 2015-2016 Shop Repair Manual | PDF Download

Dodge Challenger 2015–2016 Workshop Manual covering the mechanical, electrical and body systems.

• Over 5,500 pages of information
• Step-by-step servicing and repair procedures – making it easy to carry out repairs
• Detailed illustrations and diagrams – making repair procedures easier to understand
• Specifications – including torque settings, fluid capacities, clearances and adjustment information
• Diagnostic and fault-finding information – to help overcome those annoying issues
• Repair procedures and remedies – covering everything from simple routine to more involved repairs
• PDF format – for easy viewing on your computer, tablet or smart phone
• Fully bookmarked – so you can find what you need

Models Include:

• Dodge Challenger SXT 2015–2016
• Dodge Challenger SXT Plus 2015-2016
• Dodge Challenger R/T 2015-2016
• 3.6L V6
• 5.7L V8
• 6.4L V8
• 6.2L Supercharged V8

What’s Included in This Manual:

Maintenance and Servicing

• Routine servicing and maintenance
• Engine oil and filter servicing
• Fluid checks and replacement
• Cooling system maintenance
• Brake system maintenance
• Drive belt inspection and replacement
• Battery checks and maintenance
• Lubrication information
• Service specifications and capacities

Engine

• Engine removal and installation
• Engine dismantling and reassembly
• Cylinder heads
• Cylinder head gaskets
• Valves and valve gear
• Rocker arms and push rods
• Camshaft and valve timing
• Timing chains, guides and tensioners
• Pistons and connecting rods
• Crankshaft and bearings
• Cylinder block
• Engine mountings
• Oil pan
• Oil pump and lubrication system
• Engine seals and gaskets
• Intake manifolds
• Drive belts, pulleys and tensioners
• Engine specifications and torque settings
• Checking engine compression and internal condition
• Fault finding and remedies for starting, rough running, loss of power and other engine problems

Supercharged 6.2L Engine

• Supercharger assembly
• Supercharger removal and installation
• Supercharger drive system
• Supercharger nose and related parts
• Supercharger intake system
• Supercharger seals and connections
• Charge-air cooling system
• Charge-air cooler
• Low-temperature cooling circuit
• Coolant crossover and hoses
• Bypass valve
• Temperature and pressure sensors
• Fuel connections and injectors associated with supercharger removal
• Checking and testing
• Fault finding and remedies for supercharger and performance problems

Cooling System

• Radiator
• Water pump
• Thermostat
• Cooling fans
• Coolant hoses and connections
• Coolant reservoir
• Heater hoses and tubes
• Coolant replacement
• Coolant temperature sensor
• Cooling system pressure testing
• Checking for coolant and combustion leaks
• Removing and installing cooling system parts
• Fault finding and remedies for overheating, coolant loss and cooling problems

Exhaust System

• Exhaust manifolds
• Catalytic converters
• Exhaust pipes and connections
• Mufflers and tailpipes
• Exhaust sensors
• Removing and installing exhaust parts
• Exhaust system inspection
• Fault finding and remedies for exhaust problems

Fuel System

• Fuel tank
• Fuel pump
• Fuel lines and connections
• Fuel rail
• Fuel injectors
• Fuel pressure release and testing
• Throttle body
• Air cleaner and intake system
• Removing and installing fuel system parts
• Checking and testing
• Fault finding and remedies for fuel supply and running problems

Ignition and Engine Controls

• Ignition system
• Spark plugs
• Ignition coils
• Camshaft and crankshaft sensors
• Engine sensors and switches
• Variable valve timing controls
• Electronic throttle system
• Engine management system
• Air intake controls
• Emission control systems
• Checking and testing engine controls
• Fault finding and remedies for starting, stalling, rough idle, poor performance and loss of power

Manual Transmission

• Manual transmission servicing
• Transmission removal and installation
• Gearshift mechanism
• Transmission housing
• Internal gears and shafts
• Bearings and seals
• Dismantling and reassembly
• Inspection and repair procedures
• Adjustment information
• Fault finding and remedies for difficult gear selection, noise and transmission problems

Clutch

• Clutch operation
• Clutch pedal and related parts
• Clutch hydraulic system
• Clutch master cylinder
• Clutch disc and pressure plate
• Release bearing
• Flywheel
• Removing and installing clutch parts
• Bleeding the clutch hydraulic system
• Fault finding and remedies for clutch and gear-selection problems

Automatic Transmission

• Automatic transmission servicing
• Transmission fluid
• Transmission oil pan
• Transmission filter
• Transmission cooler and lines
• Gear selector and related parts
• Transmission removal and installation
• Torque converter
• Transmission oil pump
• Valve body
• Internal clutches
• Internal gears and shafts
• Bearings and seals
• Transmission electrical controls
• Dismantling and reassembly
• Checking and testing
• Fault finding and remedies for poor, harsh or incorrect gear changes

Driveshaft

• Driveshaft removal and installation
• Driveshaft joints and couplings
• Driveshaft inspection
• Related bearings and mountings
• Fault finding and remedies for vibration, noise and wear

Differential and Rear Axles

• Differential servicing
• Differential oil
• Differential removal and installation
• Differential bearings and seals
• Differential mountings
• Rear axle shafts
• Axle shaft removal and installation
• Axle shaft joints and related parts
• Checking and adjustment
• Fault finding and remedies for rear-end knocks, noise, vibration and wear

Brakes

• Front and rear brake pads
• Front and rear brake discs
• Brake calipers
• Brake master cylinder
• Brake booster
• Brake hoses and lines
• Brake fluid replacement and bleeding
• Parking brake system
• Checking and testing brakes
• Fault finding and remedies for braking problems

ABS and Stability Control

• Anti-lock braking system
• Stability control system
• Traction control
• Wheel speed sensors
• Hydraulic control system
• ABS pump and related parts
• Switches and electrical controls
• Checking and testing
• Warning light fault finding and remedies

Steering

• Steering wheel
• Steering column
• Steering gear
• Power steering system
• Steering linkages and joints
• Steering angle information
• Removing and installing steering parts
• Checking and adjustment
• Fault finding and remedies for steering problems

Front Suspension

• Front suspension
• Springs and shock absorbers
• Suspension arms
• Ball joints
• Bushes and mountings
• Wheel hubs and bearings
• Removing and installing suspension parts
• Checking and adjustment
• Fault finding and remedies for knocks, noise and wear

Rear Suspension

• Rear suspension
• Springs and shock absorbers
• Suspension arms and links
• Bushes and mountings
• Rear wheel hubs and bearings
• Removing and installing rear suspension parts
• Checking and adjustment
• Fault finding and remedies for knocks, noise and wear

Wheels and Tyres

• Wheels and tyres
• Wheel removal and installation
• Tyre pressure monitoring system
• Wheel and tyre inspection
• Wheel alignment information
• Wheel and tyre specifications
• Fault finding and remedies for tyre pressure monitoring problems

Starting System

• Starter motor
• Starter relay
• Starting system switches
• Starter wiring and connections
• Removing and installing starting system parts
• Checking and testing
• Fault finding and remedies for slow cranking, no-crank and starting problems

Charging System

• Alternator
• Battery
• Battery monitoring system
• Charging system controls
• Drive belt and pulley
• Charging system wiring and connections
• Removing and installing charging system parts
• Checking and testing charging voltage
• Fault finding and remedies for charging and battery problems

Heating and Air Conditioning

• Heating system
• Air conditioning system
• Climate controls
• Blower motor
• Air conditioning compressor
• Condenser
• Evaporator
• Heater core
• Refrigerant system
• Air distribution system
• Hoses and connections
• Removing and installing heating and air conditioning parts
• Fault finding and remedies for heating, cooling and airflow problems

Doors and Locks

• Door removal and installation
• Door adjustment and alignment
• Door hinges
• Door handles
• Door locks and latches
• Central locking
• Remote locking and entry
• Keyless entry system
• Anti-theft system
• Fault finding and remedies for door, locking and entry problems

Electric Windows

• Window motors and switches
• Window regulators and lifting mechanisms
• Window operating mechanisms
• Window adjustment and alignment
• Removing and installing window mechanisms
• Removing and installing door glass
• Window control system
• Fault finding and remedies for windows that are slow, sticking or not working

Seats and Head Restraints

• Front and rear seats
• Seat removal and installation
• Electric seat adjustment
• Seat motors and switches
• Heated and ventilated seat systems
• Seat mechanisms and mountings
• Head restraints
• Fault finding and remedies for electric seat problems

Airbags and Seat Belts

• Airbag system
• Driver and passenger airbags
• Side airbags
• Airbag sensors
• Airbag warning system
• Seat belts and retractors
• Seat belt tensioners
• Removing and installing related parts
• Checking and testing
• Warning light fault finding and remedies

Instruments and Warning Lights

• Instrument cluster
• Gauges and displays
• Information and message centre
• Warning lights and messages
• Warning chimes
• Instrument illumination
• Removing and installing the instrument cluster
• Checking and testing
• Fault finding and remedies for instrument and warning-light problems

Exterior and Interior Lighting

• Headlights
• Tail lights
• Brake lights
• Turn signals
• Fog lights
• Daytime running lights
• Interior lighting
• Bulbs, switches and connections
• Removing and installing lights
• Headlight adjustment
• Fault finding and remedies for lighting problems

Electric Mirrors

• Exterior mirrors
• Mirror motors and switches
• Heated mirrors
• Mirror adjustment
• Removing and installing mirrors
• Fault finding and remedies for electric mirror problems

Wipers and Washers

• Windscreen wiper system
• Wiper motor and mechanism
• Wiper arms and blades
• Washer pump
• Washer reservoir
• Washer hoses and jets
• Removing and installing wiper and washer parts
• Fault finding and remedies for wiper and washer problems

Cruise Control

• Cruise control system
• Steering-wheel controls
• Cruise control switches
• Checking and testing operation
• Fault finding and remedies for cruise control problems

Sunroof

• Power sunroof operation
• Sunroof controls
• Opening and closing system
• Sunroof adjustment
• Checking and testing
• Fault finding and remedies for sunroof operating problems

Body, Trim and Fittings

• Body panels and fittings
• Front and rear bumpers
• Bonnet
• Boot lid
• Exterior trim
• Interior trim
• Dashboard and centre console
• Interior panels
• Boot trim and fittings
• Removing and installing body and trim parts
• Adjustment and alignment information

Glass, Seals and Weatherstrips

• Windscreen
• Door glass
• Rear glass
• Heated rear window
• Glass removal and installation
• Door and body seals
• Weatherstrips
• Adjustment and sealing information
• Fault finding and remedies for wind and water leaks

Fuses and Relays

• Fuse locations
• Relay locations
• Fuse and relay information
• Checking fuses and relays
• Removing and replacing related parts
• Fault finding and remedies for fuse and relay problems

Switches and Sensors

• Engine and vehicle sensors
• Electrical switches
• Switch and sensor locations
• Removing and installing switches and sensors
• Checking and testing
• Fault finding and remedies for switch and sensor problems

Electrical System and Wiring Diagrams

• Battery and power supply
• Wiring and electrical connections
• Ground connections
• Electrical system information
• Wiring diagrams
• Connector and electrical part locations
• Engine electrical systems
• Transmission electrical systems
• Starting and charging systems
• ABS and stability control
• Heating and air conditioning
• Doors, locks and windows
• Seats and airbags
• Lighting systems
• Body electrical systems
• Checking and testing circuits
• Fault finding and remedies for electrical problems

Fault Finding

• Diagnostic and fault-finding information throughout the manual
• Symptom charts
• Warning light and system fault information
• Fault-code information
• Step-by-step fault-finding tests
• Checking and testing individual systems
• Locating the cause of mechanical and electrical problems
• Repair procedures and remedies
• Information to help track down intermittent and difficult-to-find faults

Additional Service and Repair Information

• Technical specifications
• Torque settings
• Fluid types and capacities
• Adjustment information
• Service information
• Detailed illustrations and diagrams
• Removal and installation procedures
• Dismantling and reassembly procedures
• Testing and inspection procedures

File Format: PDF 

Language: English 

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