Dodge Charger, Challenger SRT Hellcat 6.2L Supercharged V8 2015–2023 Engine Rebuild Manual | PDF Download
Dodge Challenger Charger SRT Hellcat 6.2L Supercharged V8 2015–2023 Engine Rebuild & Overhaul Manual covering detailed engine repairs, dismantling, inspection, rebuilding and reassembly.
- Step-by-step engine repair and rebuilding procedures – making it easy to carry out repairs
- Detailed illustrations and diagrams – making repair procedures easier to understand
- Specifications – including torque settings, clearances, wear limits and adjustment information
- Repair procedures – covering everything from simple routine to more involved repairs
- PDF format – for easy viewing on your computer, tablet or smart phone
Models Include:
- Dodge Challenger SRT Hellcat 6.2L Supercharged V8 – 2015–2023
- Dodge Charger SRT Hellcat 6.2L Supercharged V8 – 2015–2023
Mechanics Notes: This manual covers the standard 6.2L Supercharged V8 engine fitted to 2015–2023 Dodge Challenger and Charger SRT Hellcat models (707-717 HP variants). It concentrates on mechanical engine diagnosis, repair, rebuilding and overhaul. It does not cover the higher-output 6.2L engine versions fitted to the Dodge Demon, Hellcat Redeye or Super Stock.
What’s Included in This Manual:
Engine Diagnosis and Fault Finding
- Cylinder combustion pressure leakage testing
- Diagnosing intake and exhaust valve leakage
- Diagnosing cylinder head gasket leakage
- Checking for cracked cylinder heads and engine blocks
- Piston ring and cylinder wall fault diagnosis
- Engine noise diagnosis
- Noisy valves and lifters
- Connecting rod noise
- Main bearing noise
- Low oil pressure diagnosis
- Oil leak diagnosis
- Excessive oil consumption
- Oil-fouled spark plugs
- Fault finding and remedies for common mechanical engine problems
Compression and Cylinder Testing
- Cylinder compression testing
- Cylinder leakage testing
- Identifying compression loss
- Checking piston rings and cylinder condition
- Checking valves and valve seating
- Diagnosing head gasket and cylinder leakage
Engine Lubrication and Oil Diagnosis
- Engine lubrication diagnosis
- Low oil pressure
- Oil pump problems
- Oil pickup tube inspection
- Oil pressure relief valve problems
- Piston cooling jets
- Oil leaks and sealing problems
- Excessive oil consumption testing
- Diagnosing worn or damaged piston rings
- Diagnosing worn valve guides and seals
- Oil consumption caused by cylinder wear
- Crankcase ventilation related problems
Engine Specifications
- Complete 6.2L Supercharged V8 engine specifications
- Cylinder bore and wear limits
- Piston specifications and clearances
- Piston ring gaps and clearances
- Connecting rod specifications
- Crankshaft journal and bearing clearances
- Crankshaft end play
- Camshaft specifications and clearances
- Valve timing information
- Cylinder head specifications
- Valve and valve guide specifications
- Valve spring specifications
- Hydraulic lifter specifications
- Oil pump specifications
- Torque settings throughout the manual
Cylinder Heads and Valves
- Cylinder head removal and installation
- Cylinder head inspection
- Cylinder head gasket replacement
- Preparing gasket and sealing surfaces
- Intake and exhaust valves
- Valve guides
- Valve seats
- Valve springs
- Valve stem seals
- Rocker arms
- Push rods
- Hydraulic lifters
- Checking valve train wear
- Repair and replacement procedures
Camshaft and Valve Gear
- Camshaft removal and installation
- Camshaft inspection
- Camshaft bearings and clearances
- Camshaft end play
- Valve timing
- Timing components
- Hydraulic lifters
- Push rods and rocker arms
- Valve train inspection and repair
Pistons and Connecting Rods
- Piston and connecting rod removal
- Piston inspection
- Piston ring removal and installation
- Piston ring gap and side clearance
- Checking cylinder bore condition
- Connecting rod inspection
- Connecting rod bearing clearances
- Piston and connecting rod installation
- Diagnosing worn, broken or sticking piston rings
Crankshaft and Main Bearings
- Crankshaft removal and installation
- Crankshaft inspection
- Main bearing inspection
- Main bearing clearances
- Connecting rod journal inspection
- Crankshaft end play
- Checking journal wear and out-of-round
- Front and rear crankshaft seals
- Crankshaft and bearing repair information
Cylinder Block
- Cylinder block inspection
- Cylinder bore inspection
- Checking bore taper and out-of-round
- Gasket surface preparation
- Repairing damaged or worn threads
- Engine sealing procedures
- Preparing the block for reassembly
Engine Oil System
- Oil pump inspection and repair
- Oil pressure diagnosis
- Oil pickup tube
- Oil pan
- Oil seals and gaskets
- Oil galleries
- Piston cooling jets
- Oil filter related information
- Checking and correcting lubrication problems
Supercharger and Intake System
- Supercharger removal and installation information
- Intake system removal and installation
- Supercharger drive components
- Seals and gaskets
- Inspection and installation procedures
- Related intake components required during engine servicing
Engine Dismantling and Reassembly
- Preparing the engine for dismantling
- Removing major engine assemblies
- Inspection during dismantling
- Cleaning and preparing sealing surfaces
- Checking internal engine parts
- Replacing worn or damaged parts
- Reassembling the cylinder block
- Installing pistons and connecting rods
- Installing the crankshaft and bearings
- Installing the camshaft and valve gear
- Installing cylinder heads
- Final engine assembly procedures
- Torque settings and tightening sequences
Please Note:
This is an engine manual and does not provide complete vehicle wiring, electronic system or transmission repair information.
File Format: PDF
Language: English
Print: Print the complete manual or just the pages you require
Bookmarked: Bookmarked for easy navigation
Requirements: We recommend using Adobe PDF Reader for best results
Device: We recommend downloading to a PC or Laptop or visit our Download Help Page for further information regarding Smart Devices
Images are Copyright©Car Manuals Direct and are used for promotional purposes only.
Copyright©Car Manuals Direct 2018
