Ford Falcon 1969 Workshop Manual – 2 & 4 Door, Sports Coupe & Futura | PDF Download

If you own a 1969 Ford Falcon, this is the book you want on the bench. Over 1,400 pages written for mechanics, DIY mechanics and professional technicians. It covers everything from repair procedures, measurements, torque figures and wiring information.

You receive a searchable PDF. Open it on a computer or tablet, or print the pages you need and take them to the garage.

Models covered 

• Falcon 2-Door Sedan  
• Falcon 4-Door Sedan  
• Falcon Futura 2-Door Sedan
• Falcon Futura 4-Door Sedan
• Falcon Futura 2-Door Sports Coupe
• Falcon 4-door station wagon
• Falcon Futura 4-door station wagon

Engines

• 170 cu. in. six cylinder
• 200 cu. in. six cylinder
• 302 cu. in. V8

Transmissions

• 3-speed manual
• C4 automatic

What’s included

Engine (170 six, 200 six and 302 V8)

• Engine removal and installation
• Cylinder head removal, overhaul and installation
• Valve and valve seat inspection and service, valve springs, push rods
• Hydraulic valve lifters, valve clearance adjustment
• Camshaft removal and installation
• Timing chain and cylinder front cover, front oil seal replacement
• Crankshaft, main bearings and connecting rod bearings
• Pistons, piston pins and rings
• Cylinder block cleaning and inspection
• Oil pump, oil pan and oil filter
• Intake and exhaust manifolds
• Engine mounts
• Flywheel and clutch pilot bushing
• Compression test, manifold vacuum test, camshaft end play
• Positive crankcase ventilation system
• Exhaust emission control
• Engine specifications and torque figures

Ignition and tune-up

• Breaker points and condenser: replacement and adjustment
• Distributor, cap, rotor and coil: testing and overhaul
• Ignition timing and timing mark locations
• Spark plugs and spark plug wires
• Resistance wire replacement

Fuel system

• Carburetor overhaul and adjustment
• Fuel pump testing
• Fuel tank and fuel lines
• Air cleaner service
• Accelerator pump and throttle linkage

Cooling and exhaust

• Radiator and radiator hoses
• Thermostat testing and replacement
• Fan, fan belt and fan drive
• Cooling system pressure test and cleaning
• Exhaust pipes, mufflers and mounting brackets

Clutch, manual transmission and automatic transmission

• Clutch adjustment, removal and installation
• 3-speed manual transmission: overhaul, rear seal and bushing replacement
• Gear shift linkage adjustment
• C4 automatic transmission: overhaul, fluid checks, drain and refill
• Converter checks, control valve body, band and linkage adjustments
• Engine idle speed check
• Fluid leak diagnosis

Driveshaft and rear axle

• Driveshaft balance and angle checks
• Universal joint overhaul
• Rear axle removal, overhaul and installation
• Pinion bearing preload and ring gear backlash
• Gear tooth contact patterns
• Differential and axle shaft service
• Limited-slip differential testing
• Rear axle ratio codes

Brakes

• Disc brake service
• Drum brake service
• Brake adjustment
• Master cylinder and wheel cylinder overhaul
• Power brake booster
• Hydraulic system bleeding
• Brake pedal free height and travel checks
• Parking brake adjustment
• Pressure differential valve

Suspension, steering and wheels

• Front end inspection and lubrication
• Caster, camber and toe-in adjustment
• Ball joints and front springs
• Shock absorber checks
• Manual steering gear overhaul
• Power steering pump and steering gear service
• Power steering flushing
• Steering columns and linkage
• Steering wheel spoke position adjustment
• Wheel balancing, tire service and wheel bearings

Electrical

• Starter motor testing and overhaul
• Alternator and regulator testing
• Battery service
• Headlight system and alignment
• Instrument panel, gauges and clusters
• Turn signals, emergency flasher and horns
• Windshield wipers and washers
• General wiring, wiring diagrams and fuses
• Circuit protection

Heating and ventilation

• Heater core, hoses and blower motor
• Control cables and vacuum actuators
• Defroster nozzles and vents

Body and interior

• Door removal, trim panels and window regulators
• Door lock and handle service
• Side window mechanisms
• Windshield and back window replacement
• Grille, bumpers and exterior mouldings
• Seats, interior trim and headlining
• Roof outside cover

Servicing and identification

• Lubrication chart and service intervals
• Maintenance schedule
• Pre-delivery checks
• VIN and body codes, engine, transmission, axle ratio, paint and trim codes
• Date codes
• Specifications, torque figures and special service tools
  
  
• This manual covers the complete 1969 Ford/Lincoln/ Mercury Passenger car range

File Format: PDF 

Language: English 

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