Step-by-step instructions for servicing and repairing the 1969 Ford Thunderbird fill this 1,400-plus page shop manual, along with the measurements and torque settings you need to get each job done right. It suits weekend DIY mechanics and professional technicians alike.
From brake pads and engine rebuilds to the sun roof, speed control and automatic temperature control, if it can be fixed on a Thunderbird, you’ll find how it’s done.
Models covered
- Thunderbird 2-Door Hardtop
- Thunderbird 2-Door Landau
- Thunderbird 4-Door Landau
Engine
- 429 V8
Transmission
- Automatic
What’s included
Engine
- Engine removal and installation
- Cylinder head removal, overhaul and installation
- Valves, valve springs, push rods and hydraulic lifters
- Valve clearance adjustment
- Camshaft removal and installation
- Timing chain and front cover, front oil seal replacement
- Crankshaft, main bearings and connecting rod bearings
- Pistons, piston pins and rings
- Cylinder block cleaning and inspection
- Oil pump, oil pan and oil filter
- Intake and exhaust manifolds
- Engine mounts
- Compression test, vacuum test, camshaft end play
- Crankcase ventilation system
- Exhaust emission control
- Engine specifications and torque figures
Ignition and tune-up
- Points and condenser replacement and adjustment
- Distributor, cap, rotor and coil testing and overhaul
- Ignition timing and timing mark locations
- Spark plugs and spark plug wires
Fuel system
- 4-barrel carburetor overhaul and adjustment
- Fuel pump testing
- Fuel tank and fuel lines
- Air cleaner service
- Accelerator pump and throttle linkage
Cooling and exhaust
- Radiator and radiator hoses
- Thermostat testing and replacement
- Fan, fan belt and fan drive
- Cooling system pressure test and cleaning
- Exhaust pipes, mufflers and mounting brackets
Automatic transmission
- Automatic transmission overhaul
- Fluid checks, drain and refill
- Band and linkage adjustments
- Engine idle speed check
- Fluid leak diagnosis
Driveshaft and rear axle
- Driveshaft balance and angle checks
- Universal joint overhaul
- Rear axle removal, overhaul and installation
- Pinion bearing preload and ring gear backlash
- Gear tooth contact patterns
- Differential and axle shaft service
- Limited-slip differential testing
- Rear axle ratio codes
Brakes
- Disc brake service
- Drum brake service
- Brake adjustment
- Master cylinder and wheel cylinder overhaul
- Power brake booster
- Hydraulic system bleeding
- Brake pedal height and travel checks
- Parking brake adjustment
Suspension, steering and wheels
- Front end inspection and lubrication
- Caster, camber and toe-in adjustment
- Ball joints and front springs
- Shock absorber checks
- Power steering pump and steering gear service
- Steering columns and linkage
- Steering wheel spoke position adjustment
- Wheel balancing, tire service and wheel bearings
Electrical
- Starter motor testing and overhaul
- Alternator and regulator testing
- Battery service
- Headlight system and alignment
- Instrument panel, gauges and clusters
- Turn signals, emergency flasher and horns
- Windshield wipers and washers
- Wiring diagrams, fuses and circuit protection
Heating, air conditioning and comfort
- Heater core, hoses and blower motor
- Automatic temperature control: testing, adjustment and repair
- Speed control: adjustment, testing and repair
- Defroster nozzles and vents
- Radio and stereo tape player service
Body and interior
- Door removal, trim panels and window regulators
- Door lock and handle service
- Side window mechanisms
- Windshield and back window replacement
- Grille, bumpers and exterior mouldings
- Seats and interior trim
- Roof outside cover
- Sliding sun roof: alignment, drive motor, cables and drain tubes
Servicing and identification
- Lubrication chart and service intervals
- Maintenance schedule
- Pre-delivery checks
- Body, paint, trim, engine, transmission and rear axle codes
- Specifications, torque figures and special service tools
- This manual covers the complete 1969 Ford/Lincoln/ Mercury Passenger car range

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