Leyland Mastiff MS1600, MS2400, MS2600 Factory Workshop Manual | PDF Download

For owners and mechanics dedicated to maintaining and repairing Leyland Mastiff trucks, a comprehensive workshop manual is an invaluable resource. This highlights the contents of the factory workshop manual specifically designed for the Leyland Mastiff MS1600, MS2400 and MS2600 models, available for download in PDF format. This detailed manual covers every aspect of these robust vehicles, ensuring accurate diagnostics, efficient repairs, and proper maintenance.

The workshop manual begins with essential information, including general data, lubrication schedules, and recommended maintenance procedures. These foundational sections lay the groundwork for understanding the vehicle's specifications and ensuring its longevity through proactive care.

A significant portion of the manual is dedicated to the air system, a critical component in these heavy-duty trucks. This section is divided into the following;

• DESCRIPTION: Detailed explanations of the air system's operation in both MS 1600 and MS 2400/2600 vehicles, accompanied by schematic layouts for each model, enabling a clear understanding of the system's configuration.

• TESTING: Step-by-step fault-finding procedures tailored to both MS 1600 and MS 2400/2600 vehicles, empowering technicians to accurately diagnose problems.

• REMOVING AND REFITTING COMPONENTS: Instructions for removing and refitting various air system components, including the automatic drain valve, clutch servo, compressor, control valve (Two-speed axle), differential protection valve, foot valve, gear-shift unit (Two-speed axle), governor valve, inverse spring brake valve, pressure regulator valve, quick-release valve, relay valves, safety valve, service and secondary reservoirs, single check valve, speedometer ratio adaptor, spring brake actuator (with and without service chamber), spring brake hand control valve, stop light switches, variable load valve, and wet tank.

• OVERHAULING: Detailed procedures for overhauling various air system components, encompassing air pipes and hoses, alcohol evaporator, automatic drain valve, clutch servo, compressor crankcase, crankshaft, and bearings, compressor cylinder head, cylinder barrel, and piston, control valve (Two-speed axle), differential protection valve, foot valve, gear-shift unit (Two-speed axle), governor valve, inverse spring brake valve, pressure regulator valve, quick-release valve, relay valve (including models with and without bypass), reservoirs (wet tank, service and secondary reservoirs), single check valve, speedometer ratio adaptor (Two-speed axle), spring brake actuator, spring brake hand control (specific instructions for MS 1600 and MS 2400/2600 vehicles), stop light switch (for both falling and rising pressure types), and the variable load valve.

The manual also provides in-depth coverage of the vehicle's body, including instructions for:

• REMOVING AND REFITTING COMPONENTS: Procedures for removing and refitting body components such as the back-light, cab (including removal and tilting procedures), door check arm, door glass, door handles, door locks, door lock remote control, door quarter-light, rear quarter-light, torsion bar, window regulator, and windscreen.

• OVERHAULING: Guidance on overhauling components like the torsion bar, door quarter-light, window regulator, and private door lock.

Further sections delve into the brakes, clutch, and cooling system, providing comprehensive instructions for component removal, refitting, and overhauling.

The electrical section includes:

• DESCRIPTION: Wiring diagrams for easy circuit identification.

• TESTING: Procedures for testing the charging circuit.

• REMOVING AND REFITTING COMPONENTS: Instructions for the alternator, flasher unit, fuse box, lighting and direction indicator switch, master starter switch, regulator unit, starter motor, and wiper, heater, and panel light switches.

• OVERHAULING: Guidance on overhauling the alternator and starter motor.

A significant portion of the manual focuses on the heart of the vehicle: the Engine (8·36-LITRE DIESEL ENGINE). This section contains detailed instructions for:

• REMOVING AND REFITTING COMPONENTS: Step-by-step procedures for removing and refitting components like the camshaft, connecting rods, crankshaft, crankshaft rear oil seal, cylinder heads, engine MS 1600, MS 2400, MS 2600, flywheel, oil cooler, oil pressure relief valve, oil pump, pistons, tappets, timing gears, and valve rocker shafts.

• OVERHAULING: Detailed guidance on overhauling engine components such as the camshaft, connecting rods, crankshaft, cylinder heads, cylinder liners, flywheel, idler gears, oil cooler, oil pressure relief valve, oil pump, pistons, tappets, valve guides, valve rockers, valve seat inserts, and valves.

The manual also covers the fuel system, gearbox, instruments, propeller shaft and rear axle, steering, suspension and front axle, and wipers, washers, and heater. Each section is meticulously detailed, providing clear instructions and diagrams for efficient maintenance and repair.

Finally, the manual includes a section on service tools, highlighting the specialized equipment required for specific tasks.

In conclusion, the Leyland Mastiff MS1600, MS2400, and MS2600 factory workshop manual is an indispensable resource for anyone involved in the maintenance and repair of these vehicles. Its comprehensive coverage, detailed instructions, and clear diagrams empower technicians to perform accurate diagnostics, efficient repairs and proper maintenance, ensuring the continued reliable operation of these classic trucks.

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Language: English 

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