Leyland Olympian Bus Workshop Manual

Comes as a PDF download.

Factory Leyland Olympian Workshop Repair Manual. This detailed workshop manual in PDF format covers every part of the Olympian Bus. There are over 460 pages with detailed information.

• Leyland Olympian ON 6LXB 1R
• Leyland Olympian ON 6LXB 2R
• Leyland Olympian ON TL11 2L

Below is a comprehensive list showing contents of the workshop manual:

Miscellaneous Information

• Model Range
• Approximate Vehicle Weights
• Approximate Vehicle Dimensions
• General Data

Maintenance

• Lubrication Diagram
• Maintenance Schedule
• Maintenance and Lubrication Procedures
  • Batteries
  • Gearbox and Charged Coupling Oil Level Check and Change
  • Gearbox Voith D851 Oil Level Check, Change, Load Transmitter
  • Front Hub Greasing
  • Rear Hub Greasing
  • Rear Axle Topping up/ Draining/Filling
  • Induction Air Filter Element renewal
  • Air Suspension Air Filter
  • Air Suspension Leveling Valve Hydraulic Fluid level
  • Air Suspension Isolator Valve Filter Cleaning
  • Automatic Lubrication Reservoir Filling
  • Fuel Sedimenter Draining/Cleaning
  • Hydraulic System Fluid Change
  • Hydraulic Reservoir Filter
  • Hydraulic System Priming
  • Alternator Drive Belt Adjustment
  • Compressor Drive Belt Adjustment
  • Starter Motor Lubrication
  • C.A.V. Alternator Lubrication
  • Wheel Removal and Fitting
  • Condenser Drain Valve Cleaning
• Valve Clearances (TL 11/15/2)
• Injectors (TL 11/15/2)
• Fuel Filter Element (TL 11/15/2)
• Fuel System Bleeding (TL 1115/2)
• Engine Oil Changing (TL 11/15/2)
• Engine Oil Filter Element (TL 11/15/2)
• Cooling System Draining, Topping up, Filling
• Lubricants and fluids
• Engine Lubricants
• Leyland Specifications
• Fuel Oil
• Anti-Freeze Fluids and Inhibitors
• Air Suspension Leveling Valve
• Special tools
• Torque Tightening Figures
• Engine (TL 11/15/2)
• Data
• Removal
• Refit
• Fault Finding
• Cooling System
• Data
• Torque Tightening Figures
• Removal and re-fitment
  • Shutter Assembly
  • Water Pump
  • Radiator
  • Header tank
  • Cylinder Head Water Outlet Pipe
  • Thermostats
  • Oil Cooler
• Testing
  • Thermostats
• Overhaul
  • Water Pump
  • Oil Cooler
• Engine Compartment Ventilation Fan Hydraulic System
• Data
• Description
• Removal and Re-fitment
• Fault Diagnosis
• Overhaul
  • Hydraulic Pump
• Engine Cooling Fan Hydraulic System
• Data
• Description
• Overhaul
  • Switching valve
  • Thermostatic Valve
• Testing
  • Switching Valve
  • Thermostatic Valve
• Cylinder Head
• Data
• Removal and Re-fitment
  • Rocker Shaft Assembly
  • Cylinder Head
  • Valve Springs
• Adjustment
  • Valve Clearances
• Overhaul
  • Cylinder Head
  • Valve Seat Insert
• Crankcase Assembly
• Data
• Removal and Re-fitment
  • Tappets and Cam Followers
  • Crankshaft Damper
  • Crankshaft Pulley and Front Oil Seal
  • Timing Gear Case
  • Timing Gear Back plate
  • Camshaft
  • Oil Sump
  • Oil Pump
  • Oil Filter
  • Connecting Rod Big-End Bearings
  • Main Bearings and Thrust Washers
  • Connecting rod and Piston
  • Cylinder Liner
  • Crankshaft Rear Oil Seal
  • Crankshaft
• Overhaul
  • Crankshaft Regrind
  • Connecting Rod and Piston
  • Oil pump
• Fuel System
• Data
• Removal and Re-fitment
  • Injection Pump
  • Fuel Lift Pump
  • Injector
  • Fuel System (Bleeding)
  • Throttle Control Valve
• Adjustment
  • Throttle Linkage
  • Stop Linkage
• Overhaul
  • Fuel Injection Pump
• Gearbox
• Removal and Re- fitment
• Leyland Fully Charged Hydraucyclic
• Voith 851
• Propeller Shaft
• Removal and Refitment
• Propeller Shaft with Yoke Coupling
• Removal and Re -fitment
• Fault Diagnosis
• Overhaul
• Gearbox - Leyland Hydraucyclic, Fully Charged
• Data
• Description
• Brake Band Adjustment
• Fault Diagnosis
• Overhaul
• Electro - Hydraulic Valve Block
• Description
• Testing
• Removal and Re-fitment
• Retarder Valve block - With Two Stage Air Cylinder
• Data
• Description
• Testing
• Adjustment
• Removal and Re -fitment

Note: Refer to Voith Literature for Overhaul of Voith D851 Fully Automatic Gearbox

• Front Axle
• Removal and Re -fitment
• Leyland Axle Beam
• Leyland front Axle
• Front Axle - Leyland Beam type
• General Information
  • Data
  • Camber and Caster Angles
• Overhaul
  • Front Hubs
  • Stub Axle
  • Renewing Stub Axle Bushes
  • Renewing Wheel Stubs
• Power Assisted Steering Gear
  • Removal and Re-fitment
  • ZF 8043 955 132 Steering Box
  • Steering Column Housing
  • Steering Column Shaft and Universal Joints
  • Dismantling Steering Column Housing
  • Setting the Steering Limiter valves
• Power Assisted Steering Gear - ZF 8043
• General Information
  • Data
  • Description
  • Operation
  • Periodic Inspections and Fault Finding
  • Fault Diagnosis
• Overhaul
  • Dismantling Steering Box to Major Components
  • Checking and Adjusting the Hydraulic Centre
• Power Steering Pump and Flow Control System
• Removal and Re-fitment
  • Power Steering pump
  • Flow Control Valve Assembly
  • Reservoir
  • Testing the Steering System Components
• Power Steering Pump - Plessey 
  • General Information
    • Data
    • Description
    • Operation
  • Overhaul
• Test Connection
  • General Information
    • Data
    • Description
    • Operation
  • Overhaul
  • Testing
• Flow Control Valve assembly
  • General Information
    • Data
    • Description
    • Operation
  • Overhaul
  • Testing
• Steering Linkage
  • Removal and Re-fitment
    • Relay Arm Assembly
    • Drag links and Track-rods
• Steering Linkage
  • General Information
    • Data
  • Overhaul
    • Relay Arm and Mounting Bracket Assembly
    • Draglinks and Track-rods
    • Setting the Steering Linkage
    • Draglink and Track-rod Adjustment
    • Wheel Stop Setting
• Rear Axle
• Removal and Re-fitment
  • Leyland with Drop Centre Casing
• General Information
  • Data
• Removal and Re-fitment
  • Axle Shafts
• Overhaul
  • Hubs
  • Rear Axle Unit
• Brakes
• General information
  • Data
  • Description
  • Diagrammatic Layout of Brake system
  • Location of Brake System Components
  • Braking System Fault Diagnosis
• Brake Assemblies
  • Description
  • Removal and Refitment of Brake shoes
  • Removal and Refitment of Brake Camshafts
• Slack Adjuster (S.A.B. Automatic type)
  • Description
  • Removal and Refitment
  • Overhaul
• Hand Control valve
  • Description
  • Removal and Refitment
  • Testing and rebuilding valve
• Air Compressor
  • Description
  • Fault Diagnosis
  • Removal and Refitment
  • Overhaul
• Unloader valve
  • Description and Operation
  • Removal and refitment
  • Overhaul
  • Testing
  • Adjustment
• Foot brake Valve
  • Description
  • Operation
  • Removal and Refitment
  • Testing
  • Overhaul
  • Adjustment
  • Bench Testing
• Single Diaphragm Brake Chambers
  • Removal and Refitment
  • Testing
  • Overhaul
• Spring Brake Actuators (Clayton Type 30)
  • Removal and Refitment
  • Overhaul
  • Testing
• Spring Brake Actuator (Westinghouse Type 30)
  • Removal and Refitment
  • Overhaul
  • Testing
• Relay Valve
  • Description and Operation
  • Overhaul
• Electrical
• Electrical System General Information
  • Description
  • Routine maintenance
  • Jump Starting
  • Driver Controls
  • Warning/ Information Lights
  • Front Junction Box
  • Rear Junction Box (Upper)
  • Batteries
  • Isolation Switch
  • Steering Column Combination Switch
  • Push Button Switches
  • Start/Run Switch
  • Exterior Lighting Switches
  • Coolant Temperature Switch
  • Oil Pressure Switch
  • Lock-Out Over-ride Switch
  • Brake Light Switch
  • Accelerator Interlock Valve
  • Warning Buzzer
  • Micro Switches
  • Wiring Diagrams
• Lead Acid Batteries
  • Filling of Batteries
  • Mixing Electrolyte
  • Battery Charging
  • Testing
• Alkaline Batteries
  • Routine Precautions
  • Operation
  • Care of Batteries in Service
  • Changing Electrolyte
  • Repairs
  • Filling and Charging
• Butec Charging System (A100 Alternator)
  • Data
  • Description
  • Precautions
  • Removal and Refitment
  • Maintenance
  • Lubrication
  • Overhaul
    • Dismantling
    • Inspection and testing
    • Reassembly
    • Bench Testing
  • Voltage Regulator Type R102
    • Data
    • Description
    • adjustment
    • Removal and Refitment
    • Fault Detection
• CAV Charging System (AC203 Alternator)
  • Data
  • Description
  • Removal and Refitment
  • Service Precautions
  • Maintenance
  • Lubrication
  • Overhaul
    • Dismantling
    • Inspection
    • Bearing Renewal
    • Slip-Ring Renewal
    • Reassembly
    • Testing
  • Voltage Regulator
    • Removal and Refitment
  • Charging System Fault Detection
  • Fault Diagnosis
• Butec Starter Motor Type MS1A
  • Data
  • Description
  • Operation
  • Maintenance
  • Fault Tracing
  • Overhaul
    • Removing the Solenoid Switch
    • Dismantling the Switch
    • Dismantling the Starter Motor
    • Cleaning and Inspecting
    • Reassembling the Starter Motor
    • Abutment Test
• Suspension and Chassis Equipment
• Air Suspension System
  • Data
  • Torque Tightening Figures
  • Description
  • Operating Test
  • Adjustment of vehicle Ride Height
  • Removal and Refitment of:
    • Spring Location Link
    • Air Springs
    • Levelling valve
    • Isolator Valve
• Shock absorbers
  • Data
  • Description
  • Removal and Refitment
• Automatic Lubrication System
  • Data
  • Description
  • Maintenance
  • Overhaul
  • Fault Finding Chart
  • Testing
• Body
• Glazing
  • Description
  • Removal and Refitment of Windows
• Doors
  • Description
  • Operation
  • Removal and refitment of:
    • Entrance/ Exit Door
    • Drive Shaft Assembly
    • Door Pillar Tube Assembly
    • Door Actuator
    • Double Pilot Air Bleed Valve
    • Air Filter - Regulator Valve
    • Driving Position Door Operating Button Assembly
    • Internal Emergency Door Operating Button Assembly
    • External Emergency Door Operating Button Assembly
  • Overhaul - Entrance/Exit Door and Equipment
    • Door Actuator
    • Fault Diagnosis
  • Removal and Refitment - Emergency Doors and Engine Access Doors
    • Emergency Door - Lower Section
    • Emergency Door Lower Section - Locks, Handles and Linkages
    • Rear Access Doors - Engine Compartment
• Windscreen Wipers and Washers
  • Description
  • Removal and Refitment of:
    • Wiper Blades
    • Wiper Arms
    • Wiper Motor Assembly
    • Swivel Shaft and Tension Plate Assembly

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Compatible: All Versions of Windows & Mac
Language: English
Print: Yes
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