Lincoln MKZ FWD/AWD Models 2008 Shop Manual | PDF Download

Lincoln MKZ 2008 Workshop Manual covering the mechanical, electrical and body systems.

• Over 5,900 pages of information
• Step-by-step servicing and repair procedures – making it easy to carry out repairs
• Detailed illustrations and diagrams – making repair procedures easier to understand
• Specifications – including torque settings, fluid capacities, clearances and adjustment information
• Diagnostic and fault-finding information – to help overcome those annoying issues
• Repair procedures and remedies – covering everything from simple routine to more involved repairs
• PDF format – for easy viewing on your computer, tablet or smart phone
• Fully bookmarked – so you can find what you need

Models Include:

• Lincoln MKZ 2008
• 3.5L V6
• Front-Wheel Drive
• All-Wheel Drive

What’s Included in This Manual:

Maintenance and Servicing

• Routine servicing and maintenance procedures
• Engine oil and filter servicing
• Fluid capacities and specifications
• Drive belt inspection and replacement
• Spark plug servicing
• Cooling system servicing
• Brake inspection and servicing
• Battery and charging system checks
• Wheel and tyre servicing
• General inspection procedures
• Service and maintenance information

3.5L V6 Engine

• Engine servicing and repair
• Engine removal and installation
• Cylinder heads
• Cylinder head gaskets
• Camshafts
• Valves and valve gear
• Timing chains, guides and tensioners
• Pistons and connecting rods
• Crankshaft and bearings
• Engine block
• Oil pump and lubrication system
• Oil pan and oil pickup
• Intake manifold
• Exhaust manifolds
• Engine mountings
• Gaskets and seals
• Engine specifications and torque settings
• Compression and oil pressure information
• Engine fault finding and remedies

Cooling System

• Radiator
• Water pump
• Thermostat
• Cooling fans
• Coolant hoses and connections
• Coolant servicing
• Cooling system draining and filling
• Cooling system testing
• Removing and installing cooling system parts
• Fault finding and remedies for overheating and cooling problems

Fuel System

• Fuel tank
• Fuel pump
• Fuel injectors
• Fuel rail
• Fuel lines and connections
• Fuel pressure
• Fuel delivery testing
• Fuel system controls
• Evaporative emission system
• Removing and installing fuel system parts
• Fault finding and remedies for fuel delivery and running problems

Ignition and Engine Controls

• Ignition coils
• Spark plugs
• Camshaft position sensors
• Crankshaft position sensor
• Knock sensors
• Oxygen sensors
• Engine control system
• Engine wiring and connectors
• Sensor testing
• Engine warning light diagnosis
• Fault-code information
• Starting and running problems
• Poor engine performance
• Step-by-step fault finding and remedies

Exhaust System

• Exhaust manifolds
• Exhaust pipes and connections
• Catalytic converters
• Oxygen sensors
• Exhaust system inspection
• Exhaust system testing
• Removing and installing exhaust system parts
• Fault finding and remedies for exhaust and emission problems

6-Speed Automatic Transmission

• Automatic transmission servicing
• Transmission fluid servicing
• Transmission cooling system
• Torque converter
• Transmission controls
• Gear selection and shifting
• Shift interlock system
• Transmission electrical circuits
• Transmission testing
• Fault-code information
• Fault finding and remedies for transmission and shifting problems

Front-Wheel Drive

• Front-wheel-drive system
• Front drive shafts
• Halfshafts
• CV joints
• Wheel hubs and bearings
• Inspection and servicing
• Removal and installation procedures
• Fault finding for driveline noise and vibration

All-Wheel Drive

• All-wheel-drive system
• Power transfer unit
• Rear driveshaft
• Rear axle
• Rear differential
• Halfshafts
• AWD control system
• AWD electrical circuits
• System inspection and testing
• Lubrication and servicing
• Removal and installation procedures
• Fault finding and remedies for AWD problems, noise and vibration

Brakes

• Front and rear brakes
• Brake pads
• Brake discs
• Brake calipers
• Master cylinder
• Brake booster
• Brake hoses and lines
• Parking brake
• Brake fluid
• Brake bleeding
• Brake inspection and servicing
• Removing and installing brake parts
• Brake specifications and torque settings
• Fault finding and remedies for braking problems

ABS and Stability Control

• Anti-lock braking system
• Wheel speed sensors
• ABS warning light diagnosis
• Stability and traction control
• ABS electrical circuits
• System testing
• Fault-code information
• Step-by-step fault finding and repair procedures

Steering

• Steering wheel and column
• Power steering system
• Steering gear
• Power steering pump
• Steering linkages
• Steering inspection
• Steering adjustment
• Removing and installing steering parts
• Fault finding and remedies for steering problems

Front Suspension

• Front suspension
• Springs
• Shock absorbers
• Control arms
• Ball joints
• Stabiliser bar and links
• Wheel hubs and bearings
• Suspension inspection
• Wheel alignment information
• Removing and installing suspension parts
• Fault finding for suspension noise, vibration and handling problems

Rear Suspension

• Rear suspension
• Springs
• Shock absorbers
• Suspension arms and links
• Stabiliser bar and links
• Wheel hubs and bearings
• Suspension inspection
• Rear wheel alignment and adjustment
• Removing and installing suspension parts
• Fault finding for noise, vibration and handling problems

Wheels and Tyres

• Wheels and tyres
• Wheel removal and installation
• Wheel hubs and bearings
• Wheel alignment
• Wheel and tyre inspection
• Wheel nut torque specifications
• Fault finding and remedies for wheel and tyre problems

Starting System

• Starter motor
• Starting circuits
• Starter wiring and connections
• Starting system testing
• Slow cranking problems
• No-start diagnosis
• Fault finding and remedies for starting problems

Charging System

• Alternator
• Battery
• Charging circuits
• Charging system wiring
• Charging system testing
• Alternator removal and installation
• Battery testing
• Fault finding and remedies for charging problems

Heating and Air Conditioning

• Heating system
• Air conditioning system
• Automatic climate control
• Dual-zone climate control
• Blower motor
• Heater core
• Air conditioning compressor
• Condenser and evaporator
• Controls and sensors
• Air distribution system
• Temperature controls
• Removing and installing heating and air conditioning parts
• System testing and fault finding

Doors and Locks

• Front and rear doors
• Door hinges and adjustment
• Door handles
• Door latches
• Power door locks
• Lock switches
• Keyless entry
• Anti-theft system
• Door wiring
• Removing and installing door parts
• Fault finding and remedies for door and locking problems

Electric Windows

• Window motors and switches
• Window regulators and lifting mechanisms
• Window operating mechanisms
• Window adjustment and alignment
• Removing and installing window mechanisms
• Removing and installing door glass
• Window electrical circuits
• Fault finding and remedies for windows that are slow, sticking or not working

Seats

• Front and rear seats
• Power seat systems
• Memory seat system
• Seat motors and controls
• Seat adjustment
• Seat removal and installation
• Heated seat information
• Seat electrical circuits
• Testing and fault finding

Airbags and Seat Belts

• Airbag system
• Driver and passenger airbags
• Side airbag information
• Airbag sensors
• Airbag warning light
• Seat belts and related equipment
• Airbag electrical circuits
• System testing
• Fault-code information
• Fault finding and repair procedures

Instruments and Warning Lights

• Instrument cluster
• Gauges and displays
• Warning lights and messages
• Instrument electrical circuits
• Instrument cluster removal and installation
• Testing and fault finding

Lighting

• Headlights
• Tail lights
• Brake lights
• Turn signals
• Interior lighting
• Courtesy lighting
• Exterior lighting
• Light switches and controls
• Removing and installing lamps
• Lighting electrical circuits
• Fault finding and remedies for lighting problems

Electric Mirrors

• Exterior mirrors
• Heated mirrors
• Memory mirrors
• Mirror motors
• Mirror switches
• Mirror adjustment
• Removing and installing mirrors
• Electrical testing and fault finding

Wipers and Washers

• Wiper system
• Wiper motor
• Wiper arms and blades
• Washer system
• Washer pump
• Wiper and washer switches
• Electrical circuits
• Removing and installing wiper system parts
• Fault finding and remedies

Cruise Control

• Cruise control system
• Steering wheel controls
• Related switches and sensors
• Electrical circuits
• System testing
• Fault finding and remedies

Anti-Theft and Security

• Passive anti-theft system
• Key and transponder system
• Forced-entry protection
• Security system circuits
• Door and security switches
• System testing
• Fault-code information
• Fault finding and remedies

Body, Trim and Fittings

• Body panels
• Bumpers
• Exterior trim
• Interior trim
• Dashboard and instrument panel
• Centre console
• Interior fittings
• Headlining
• Removing and installing body and trim parts
• Body adjustment and repair information

Glass, Seals and Weatherstrips

• Windscreen
• Door glass
• Rear glass
• Glass removal and installation
• Glass adjustment
• Weatherstrips and seals
• Fault finding and remedies for wind and water leaks

Fuses and Relays

• Fuse information
• Relay information
• Power distribution
• Circuit protection
• Fuse and relay testing
• Fault finding for electrical power problems

Electrical System and Wiring

• Electrical system testing
• Wiring harnesses
• Connectors and terminals
• Power supplies and grounds
• Body control systems
• Circuit testing
• Wiring repair procedures
• System wiring diagrams
• Electrical fault finding and remedies

Wiring Diagrams

• Air conditioning
• Anti-lock brakes
• Anti-theft system
• Body control systems
• Cooling fans
• Cruise control
• Engine management
• Exterior lighting
• Headlights
• Horn
• Instrument cluster
• Interior lighting
• Memory mirrors
• Memory seats
• Navigation
• Parking assistance
• Power distribution
• Power door locks
• Power mirrors
• Power seats
• Radio and audio systems
• Starting and charging
• Airbag system
• All-wheel drive
• Automatic transmission
• Trunk release
• Warning systems
• Wipers and washers

Diagnostic and Fault Finding

• Extensive diagnostic information
• Fault-code information
• Warning-light diagnosis
• Hard starting and long cranking
• No-start problems
• Engine running problems
• Engine performance problems
• Fuel delivery problems
• Ignition and sensor problems
• Transmission problems
• AWD and driveline problems
• Steering and suspension problems
• Brake and ABS faults
• Climate control problems
• Body electrical problems
• Anti-theft and security problems
• Wiring and connector faults
• Step-by-step testing procedures
• Information to help identify faults and determine the appropriate repair

Additional Service and Repair Information

• Service specifications
• Torque settings
• Fluid information
• Adjustment information
• Removal and installation instructions
• Inspection and testing procedures