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MERCEDES BENZ R107 350SL, 380 SL, 380 SLC, 450 SL, 450SLC, 560SL 1971-1989 Shop Manual | carmanualsdirect

MERCEDES BENZ R107 and C107 350SL, 380 SL, 380 SLC, 450 SL, 450SLC, 560SL 1972-1989 Shop Manual

$34.99

MERCEDES BENZ R107 and C107 350SL, 380 SL, 380 SLC, 450 SL, 450SLC, 560SL 1972-1989 Shop Manual

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Factory Mercedes Benz R107 and C107 STAR Classic Shop Manual features easy to follow instructions, photos and diagrams on the service and repair of the Mercedes-Benz 107 series including:

  • Repair Information - full component disassembly and assembly instructions
  • Diagnostic Manual - Provides test and troubleshoot information

For the following Mercedes Benz Models manufactured from 1972 - 1989:

  • Mercedes Benz 350SL
  • Mercedes Benz 380SL
  • Mercedes Benz 380SLC
  • Mercedes Benz 450SL
  • Mercedes Benz 450SLC
  • Mercedes Benz 560SL

    This is an extremely detailed workshop manual covering every aspect of the car and consisting of over 3000 pages.

    This Manual includes:

    • Complete "Star Classis" R107/C107 Chassis Shop Manual
    • Climate Control Air Conditioning Shop Manual
    • 4.5 Litre V8 Engine reconditioning and maintenance Shop Manual
    • 3.8 Litre V8 Engine reconditioning and maintenance Shop Manual
    • 5.0 Litre V8 Engine reconditioning and maintenance Shop Manual
    • 4.2 Litre V8 Engine reconditioning and maintenance Shop Manual
    • 5.6 Litre V8 Engine reconditioning and maintenance Shop Manual

    See below for a more detailed list of topics covered in this Factory Mercedes Benz Manual

    • R107 C107 - Chassis Workshop Manual

      • Identification of Vehicle
      • Instructions for use of Service Manual
      • Technical Data
      • Suspension
        • Front and Rear Shock Absorbers Removal and installation
        • Front and Rear Springs and Rubber Mounts
        • Front Torsion Bar Removal and installation
        • Rear Torsion Bar Removal and installation
      • Front Axle
        • Front Axle Removal and Assembly
        • Front Wheel Bearings Removal and Assembly
        • Front Wheel Hub Removal and Assembly
        • Steering Knuckle Removal and installation
        • Upper Control Arm Removal and installation
        • Lower Control Arm Removal and installation
      • Rear Axle
        • Rear Axle Complete Removal and installation
        • Front Rubber Bearing of rear axle suspension Removal and installation
        • Rear Rubber Bearing of rear axle suspension Removal and installation
        • Semi Trailing Arm Removal and installation
        • Rear Axle Shaft Flange Removal, adjustment of bearings and installation
        • Rear Axle Center piece with rear axle shafts Removal and installation 
        • Radial Sealing Ring on drive pinion Replacement 
        • Radial Sealing Ring of rear axle shaft Replacement
        • Differential Reconditioning
        • Rear Axle Shaft Removal and installation
      • Wheels
        • Rims and Tires Survey
        • Tire inflation pressure
        • Lifting vehicle with vehicle jack
        • Removing and mounting of wheels
      • Propeller Shaft
        • Propeller Shaft Removal and installation
        • Propeller Shaft Intermediate Bearing Removal, replacement and installation
        • Centering Sleeve Replacement
      • Brake System
        • Checking the brake system for leaks
        • Bleeding the brake system or renewing the brake fluid
        • Removal and installation of fixed caliper on front axle
        • Removal and installation of fixed caliper on rear axle
        • Replacing brake pads
        • Removal and installation of brake disc on front axle
        • Removal and installation of brake disc on rear axle
        • Removal and installation of tandem main cylinder
        • Disassembly, inspection and assembly of tandem main cylinder
        • Removal, adjustment and installation of brake shoes of parking brake
        • Layout and operation of anti-locking brake system (ABS)
        • Removal and installation of hydraulic unit
        • Removal and installation of electronic control unit
        • Removal and installation of rpm sensor on front and Rear axle
      • Steering System
        • Inspection of oil pressure of power steering pump
        • Removal and installation of power steering pump
        • Disassembly, checkup and reconditioning of power steering pump
        • Adjusting power steering in vehicle
        • Renewing radial sealing ring of power steering pump
        • Reconditioning of steering coupling
        • Removal and installation of pitman arm
        • Removal and installation of intermediate steering arm and bearing
        • Removal and installation of track rod
        • Removal and installation of drag link
        • Removal and installation of steering wheel
        • Removal and installation of steering shaft
        • Removal and installation of steering lock
      • Electrical System
        • Battery test, service and maintenance
        • Removal and installation of instrument cluster
        • Removal and installation of combination switch
        • Removal, testing and installation of electronic tachometer
        • Testing fuel gauge
        • Removal and installation of light switch
        • Renewing bulb for ashtray light
        • Seat belt warning device, ignition key, lamps
        • Cruise Control Operation
      • Body 
        • Body Glass and Windows
          • Removal and installation of windshield
          • Removal and installation of rear window
          • Removal and installation of side window on coupe top
          • Removal and installation of shutter
        • Body Interior
          • Removal and installation of speaker cover, left and right
          • Removal and installation of glovebox
          • Removal and installation of cover on shift lever
          • Removal and installation of headlining on Coupe top
          • Removal and installation of paneling in rear center
          • Removal and installation of ornamental frame on windshield
          • Removal and installation of weather strip on windshield pillar
        • Body Doors
          • Removal and installation of door lining
          • Removal and installation of window crank handle
          • Removal and installation of inside sealing strip
          • Removal and installation of outer sealing strip
          • Removal and installation of window opener
          • Removal and installation of door catch
          • Removal and installation of door sealing frame
          • Removal and installation of outside door handle
          • Removal and installation of door lock
          • Removal, adjustment and installation of striker 
          • Removal and installation of outside rear view mirror
        • Body Truck and Top Well Cover
          • Removal and installation of trunk lid
          • Removal and installation of torsion bar spring
          • Removal and installation of tank flap
        • Body Sliding Roof
          • Removal and installation of sliding roof cover
          • Adjustment of sliding roof cover
          • Removal and installation of drive cable control
          • Removal and installation of holder with motor and gear unit
          • Trouble diagnosis, electrical sliding roof
        • Body Convertible Top
          • Removal and installation of top
          • Removal and installation of roadster top cover
          • Removal and installation of top lock on top well
          • Removal and installation of windshield molding with guide bearing
          • Removal and installation of lock on top of coupe top
          • Removal and installation of lock on bottom of Coupe top
      • Central Locking System
        • Removal, adjustment and installation of vacuum switch driver's door
        • Removal and installation of vacuum element of front passenger's door
        • Removal and installation of vacuum element for trunk lid
        • Removal and installation of vacuum supply tank
        • Checking central locking system
      • Electrical Body System
        • Lights
          • Removal and installation of headlamp unit
          • Removal and installation of fog lamp bulb
          • Removal and installation of tail lamp unit
          • Removal and installation of license plate lamp
          • Dome lamps
        • Radio
          • Connection for radio
          • Function of automatic antenna
        • Windshield Wipers
          • Removal and installation of wiper arm
          • Removal and installation of wiper blade
          • Removal and installation of wiper blade rubber profile strip
          • Renewing impulse switch on wiper motor
        • Heated Seats
          • Operation of seat heating system
          • Checking seat heating system
          • Removal and installation of switch for seat heating system
          • Renewing heating pad of seat heating system
      • Detachable Body Components
        • Front fenders front and rear Removal and installation
        • Bumpers front and rear Removal and installation
        • Engine Hood Removal and installation
        • Radiator Shell and Air Flow Grille Removal and installation
      • Seats and Safety belts
        • Seats
          • Removal and installation of driver's seat
          • Removal and installation of front passenger seat
          • Removal and installation of seat rail and seat fitting
          • Removal and installation of seat height adjuster
          • Removal and installation of rear seat and rear seat backrest
        • Safety Belts
          • Removal and installation of safety belt
          • Safety belt - replacement instructions
    • Climate Air Conditioning Manual

      • Operation, Testing, Removal and installation
        • Removal and installation of monovalve
        • Removal, installation and disassembly of control unit
        • Removal and installation of temperature sensor for heat exchanger
        • Removal, installation and testing of switchover valves
        • Removal and installation of vacuum elements
        • Removal and installation of electronic switching unit for temperature control
        • Removal and installation of electronic switching unit for blower control
        • Removal, installation and checking of cold engine temperature switch
        • Removal and installation of heater box
        • Removal and installation of heat exchanger
        • Checking vacuum element on heater tap and vacuum switches on control unit for leaks
        • Removal and installation of heater blower
      • Refilling or replenishing air conditioning system
        • Draining of air conditioning system
        • Cleaning of air conditioning system
        • Checking oil level in refrigerant compressor
        • Removal and installation of refrigerant compressor
      • Reconditioning of refrigerant compressor
      • Vacuum function diagrams
      • Testing vacuum circuit I and II
      • Removal and installation of heating water pump
    • Engine-M116.98 (3.5 V8) and M117.98 (4.5 V8) 350SL, 450SL and 450SLC

      • Engine Checks
        • Checking compression pressure
        • Checking cylinders for leaks
        • Evaluation of cylinder bores
        • Measuring oil consumption
      • Engine removal and dismantle
        • Removal and installation of engine
        • Removal and installation of pistons
        • Checking, renewing and tightening connecting rod bolts
        • Checking and reconditioning of crankshaft
        • Measuring, boring and honing cylinder bores
        • Renewing front crankshaft radial sealing ring
        • Removal and installation of crankshaft sprocket
        • Removing and installing flywheel and driven plate
        • Refinishing flywheel
        • Renewing ring gear
      • Cylinder Heads
        • Removal and installation of cylinder head
        • Facing cylinder head parting surface
        • Pressure testing cylinder head
        • Inspection and adjustment of valve clearance
        • Inspection and renewal of hydraulic valve clearance compensating elements
        • Renewal of threaded bushing with valve adjusting screw
        • Checking and adjusting of camshaft timing
        • Removal and installation of camshaft
        • Grinding camshaft bearing journals
        • Removal and installation of rocker arms
        • Removal and installation of valve springs
        • Removal and installation of valve springs
        • Replacement of valve stem seals
        • Checking and machining valves
        • Inspection and renewal of valve guides
        • Renewal of valve seat rings
        • Removal and installation, inspection of chain tensioner
        • Renewing timing chain
        • Removal and installation of tensioning rail
        • Removal and installation of slide rails
        • Removal and installation of intermediate sprocket distributor drive
        • Removal and installation of guide sprocket
      • Air cleaner and filter
        • Removal and installation of intake pipe, renewing gasket
        • Removal and installation of air cleaner
        • Removal and installation of air filter
      • V Belts
        • Notes concerning renewing and tensioning of V-belts
        • Replacing and tensioning V-belts
      • Ignition Distributor
        • Removal and installation of ignition distributor
        • Removal and installation of vacuum control unit on ignition distributor
        • Testing breakerless transistorized ignition system TSZ 4
      • Oil pump
        • Oil circuit, oil pressure, pressure relief and bypass valve, oil filter
        • Removal and installation of oil pump
      • Cooling System
        • Draining and filling-in of coolant -anti-freeze table
        • Cleaning the cooling system
        • Removal and installation of coolant thermostat
        • Removal and installation of coolant pump
        • Viscofan coupling, temperature-controlled
        • Viscofan coupling, speed-controlled
        • Removal and installation of radiator
        • Checking radiator or expansion tank cap
      • Engine Mounts
        • Removal and installation of engine mounts
        • Removal and installation of engine shock absorber
      • Exhaust System
        • Removal and installation of exhaust system
        • Removal and installation of exhaust manifold
      • Fuel System
        • Adjustment of idle speed
        • Checking fuel pressures and for internal leaks
        • Checking choke system
        • Checking injection valves
        • Removal and installation of injection valves
        • Renewing fuel hoses on injection valves
        • Adjusting throttle valve switch
        • Checking fuel pump relay
        • Renewing fuel distributor
        • Renewing air flow sensor
        • Renewing warm-up compensator
        • Removal and installation of fuel filter
        • Removal and installation of fuel pump
      • Ignition System
        • Renewing breaker points
        • Renewing breaker points
    • Engine M116.96 (3.8 V8) and M117.96 (5.0 V8) 380SL, 380SLC and 500SL

      • Technical Data
        • Engine and Vehicle Identification
        • Technical Data
      • Engine Block
        • Checking compression pressure
        • Checking Cylinders for leaks
        • Evaluating cylinder bores
        • Removal and installation of engine
        • Machining tolerances
      • Cylinder Head
        • Removal and installation of cylinder head
        • Facing cylinder head mating surface
        • Pressure-testing cylinder head
      • Pistons, Connecting Rods, Crankshaft
        • Checking, renewing and tightening connecting rod bolts
        • Removal and installation of pistons
        • Renewal of piston rings
        • Checking and reconditioning of crankshaft
        • Mounting of crankshaft
        • Replacing front and rear crankshaft radial sealing ring
      • Hub, V-Belt Pulley, Ring Gear
        • Removal and installation of hub, vibration damper and V-belt pulley
        • Checking and correcting adjustment of TDC transmitter
        • Removal and installation of driven plates
        • Renewing ring gear
      • Valves, Camshaft
        • Renewing ring gear
        • Checking and adjusting camshaft timing
        • Removal and installation of camshafts
        • Grinding camshaft bearing journals
        • Removal and installation of rocker arms
        • Removal and installation of valve springs
        • Replacing valve stem seals
        • Checking and machining valves
        • Checking replacing valve guides
        • Replacing valve seat rings
        • Machining valve seats
      • Timing Chain
        • Removal and installation of chain tensioner
        • Replacing timing chain
        • Removal and installation of tension rail
        • Removal and installation of slide rails
        • Removal and installation of intermediate gear for distributor drive
        • Removal and installation of return sprocket
      • Fuel, Injection System
        • Checking fuel pressure and for internal leaks
        • Checking choke system
        • Checking fuel pump
        • Renewing fuel distributor
        • Removal and installation of injection valves
        • Renewing air flow sensor
        • Removal and installation of throttle valve housing
        • Removal and installation of fuel reservoir
        • Removal and installation of fuel filter
        • Removal and installation of fuel pump
      • V-Belt Replacement
        • Instructions concerning V-belt replacement and tensioning
        • Replacing and tensioning V-belt
      • Emission Control System
        • Checking emission control system
        • Removal and installation of catalytic converter 
        • Removal and installation of air pump
        • Removal and installation of electromagnetic clutch
        • Removal and installation of intake manifold upper and lower, renewing gaskets
        • Removal and installation of exhaust manifold
        • Checking EGR
      • Ignition System
        • Testing and adjusting ignition timing (firing point)
        • Vacuum adjustment of ignition timing (firing point)
        • Removal and installation of ignition distributor
        • Testing breakerless transistorized ignition system
      • Oil Filter, Oil Pump
        • Removal and installation of oil filter
        • Removal and installation of oil pump
        • Removal and installation of oil pressure relief valve
        • Removal and installation of oil level transmitter
      • Cooling System
        • Draining and filling-in of coolant - antifreeze table
        • Cleaning cooling and heating system
        • Removal and installation of coolant thermostat
        • Removal and installation of coolant pump
        • Viscofan clutch
        • Removal and installation of radiator
        • Repairing radiator
        • Checking expansion tank cap
      • Engine Mounts
        • Removal and installation of front and rear engine mounts
        • Removal and installation of engine shock absorber
      • Throttle Linkage
        • Adjusting regulating linkage
        • Removal and installation of longitudinal regulating shaft
        • Removal, installation and adjustment of chassis regulating shaft
        • Removal and installation of accelerator pedal
        • Lubricating regulating linkage and regulating shafts
      • Fuel Tank
        • Removal and installation of fuel tank
        • Removal and installation of fuel expansion tank
        • Removal and installation of transmitter for fuel readout
        • Operation of fuel evaporation control system
        • Checking fuel evaporation control system
        • Operation of fuel cooler
      • Exhaust System
        • Removal and installation of exhaust system
    • Engine-M116.96 (4.2 V8) and M117.96 (5.6 V8) 420SL and 560SL

      • Technical Data
        • Engine and Vehicle Identification
        • Technical Data
      • Engine Block
        • Checking compression pressure
        • Checking Cylinders for leaks
        • Evaluating cylinder bores
        • Removal and installation of engine
        • Machining tolerances
      • Cylinder Head
        • Removal and installation of cylinder head
        • Facing cylinder head mating surface
        • Pressure-testing cylinder head
      • Pistons, Connecting Rods, Crankshaft
        • Checking, renewing and tightening connecting rod bolts
        • Removal and installation of pistons
        • Renewal of piston rings
        • Checking and reconditioning of crankshaft
        • Mounting of crankshaft
        • Replacing front and rear crankshaft radial sealing ring
      • Hub, V-Belt Pulley, Ring Gear
        • Removal and installation of hub, vibration damper and V-belt pulley
        • Checking and correcting adjustment of TDC transmitter
        • Removal and installation of driven plates
        • Renewing ring gear
      • Valves, Camshaft
        • Renewing ring gear
        • Checking and adjusting camshaft timing
        • Removal and installation of camshafts
        • Grinding camshaft bearing journals
        • Removal and installation of rocker arms
        • Removal and installation of valve springs
        • Replacing valve stem seals
        • Checking and machining valves
        • Checking replacing valve guides
        • Replacing valve seat rings
        • Machining valve seats
      • Timing Chain
        • Removal and installation of chain tensioner
        • Replacing timing chain
        • Removal and installation of tension rail
        • Removal and installation of slide rails
        • Removal and installation of intermediate gear for distributor drive
        • Removal and installation of return sprocket
      • Fuel, Injection System
        • Checking fuel pressure and for internal leaks
        • Checking choke system
        • Checking fuel pump
        • Renewing fuel distributor
        • Removal and installation of injection valves
        • Renewing air flow sensor
        • Removal and installation of throttle valve housing
        • Removal and installation of fuel reservoir
        • Removal and installation of fuel filter
        • Removal and installation of fuel pump
      • V-Belt Replacement
        • Instructions concerning V-belt replacement and tensioning
        • Replacing and tensioning V-belt
      • Emission Control System
        • Checking emission control system
        • Removal and installation of catalytic converter 
        • Removal and installation of air pump
        • Removal and installation of electromagnetic clutch
        • Removal and installation of intake manifold upper and lower, renewing gaskets
        • Removal and installation of exhaust manifold
        • Checking EGR
      • Ignition System
        • Testing and adjusting ignition timing (firing point)
        • Vacuum adjustment of ignition timing (firing point)
        • Removal and installation of ignition distributor
        • Testing breakerless transistorized ignition system
      • Oil Filter, Oil Pump
        • Removal and installation of oil filter
        • Removal and installation of oil pump
        • Removal and installation of oil pressure relief valve
        • Removal and installation of oil level transmitter
      • Cooling System
        • Draining and filling-in of coolant - antifreeze table
        • Cleaning cooling and heating system
        • Removal and installation of coolant thermostat
        • Removal and installation of coolant pump
        • Viscofan clutch
        • Removal and installation of radiator
        • Repairing radiator
        • Checking expansion tank cap
      • Engine Mounts
        • Removal and installation of front and rear engine mounts
        • Removal and installation of engine shock absorber
      • Throttle Linkage
        • Adjusting regulating linkage
        • Removal and installation of longitudinal regulating shaft
        • Removal, installation and adjustment of chassis regulating shaft
        • Removal and installation of accelerator pedal
        • Lubricating regulating linkage and regulating shafts
      • Fuel Tank
        • Removal and installation of fuel tank
        • Removal and installation of fuel expansion tank
        • Removal and installation of transmitter for fuel readout
        • Operation of fuel evaporation control system
        • Checking fuel evaporation control system
        • Operation of fuel cooler
      • Exhaust System
        • Removal and installation of exhaust system

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