ROVER MINI Cabriolet 1991-1996 Shop Manual

This Rover Mini Workshop Manual comes as a PDF download. 

With easy, step by step instructions, this manual is suitable for the home workshop mechanic or professional technician to help you maintain, repair or restore your Mini Cabriolet.

This Workshop Manual is for the following Mini models made between 1991-1996:

• Mini Cabriolet

Below is a comprehensive list of topics covered in this Mini Shop Manual.

•  ENGINE
• Crankshaft primary gear end -float Adjustment
• Engine and gearbox
• Cylinder head
• Crankshaft
• Connecting rods and pistons
• Camshaft
• Oil pump
• Distributor drive shaft
• Flywheel housing
• Flywheel housing oil seal
• Main bearing cap oil seal
• Crankshaft pulley
• Timing chain and gears
• Timing cover and oil seal
• Rocker cover and shaft assembly
• Tappets
• Oil pressure relief valve
• Engine mountings
• Flywheel and starter ring gear
• CARBURETTER & IGNITION
  
• Throttle cable
• Mixture control {choke) cable
• Air cleaner assembly
• Carburetter overhaul
• Ignition coil
• Amplifier module
• Distributor
• Thermal vacuum switch
• Charcoal canister
• MODULAR ENGINE MANAGEMENT SYSTEM
  
• Throttle cable adjustment
• Fuel pressure test
• Throttle cable
• Charcoal canister
• Purge control valve
• Air temperature control valve
• Thermal switch
• Engine management ECU
• Crankshaft sensor - manual and automatic models
• Intake air temperature sensor
• Throttle potentiometer
• Air cleaner assembly
• Oxygen sensor
• Throttle body
• Injector housing
• Manifold PTC heater
• Fuel trap - ECU
• Distributor
• Relay module
• FUEL DELIVERY SYSTEM
  
• Fuel tank draining
• Inertia switch
• Fuel pump
• Fuel tank breather two- way valve
• COOLING SYSTEM
  
• Drive belt
• Cooling fan
• Auxiliary cooling fan
• Thermostatic switch
• Radiator block
• Thermostat
• Coolant pump
• MANIFOLD & EXHAUST
  
• Manifold gasket
• Exhaust front pipe
• Catalytic converter
• Tail pipe and silencer
• CLUTCH
  
• Bleed hydraulic system Adjustments
• Throw- out stop - Adjustments
• Master cylinder - overhaul
• Slave cylinder - overhaul
• Release bearing
• Clutch plate
• MANUAL GEARBOX
  
• Gear- change remote control
• Gearbox overhaul
• Primary drive gear train
• Third motion shah - Overhaul
• First motion shaft - Overhaul
• Speedometer drive gear pinion
• Speedometer drive housing
• AUTOMATIC GEARBOX
  
• Road test procedure
• Shift speeds Adjustments
• Selector cable adjustment
• Kick -down linkage Adjustments
• Starter inhibitor switch adjustment
• Reverse light switch adjustment
• Brake bands Adjustments
• Forward clutch - overhaul
• Top and reverse clutch - overhaul
• First gear free- wheel assembly
• Kick -down control
• Selector mechanism assembly and cable
• Starter inhibitor switch
• Converter housing oil seal and assembly
• Gearbox assembly - overhaul
• Governor assembly - overhaul
• Oil pump - overhaul
• Servo assembly - overhaul
• Speedometer drive pinion
• Valve block assembly - overhaul
• DRIVE SHAFTS
  
• Drive Shaft Boot and Assembly
• Constant Velocity Joint
• Drive Shaft Inboard Joint and Boot
• DIFFERENTIAL
  
• Differential Overhaul
• Differential Cage Bearings
• Differential End Cover Oil Seal
• STEERING
  
• Steering wheel and column overhaul
• Track rod end
• Steering rack gaiter
• Steering lever
• Steering rack and pinion overhaul
• SUSPENSION
  
• Front bump and rebound rubbers
• Front and Rear dampers
• Upper arm - Lower arm - front suspension
• Upper ball joint and lower ball joint
• Front hub bearings and Rear hub bearings
• Rubber cone spring unit - front and Rubber cone spring unit - rear
• Radius arm pivot bearings
• Front sub- frame mountings
• Rear sub- frame mountings
• BRAKES
  
• Brake system - bleed
• Front brake pads and caliper overhaul
• Rear brake drum and brake shoes
• Rear wheel cylinder overhaul
• Brake master cylinder overhaul
• Handbrake cable
• Pressure reducing valve
• BODY
  
• Bonnet, lock and release cable
• Door assembly
• Door glass and regulator
• Luggage compartment lid and lock assembly
• Front grille
• Windscreen
• Rear window
• Quarter vent glass
• Rear quarter glass and regulator
• Wooden fascia
• Carpet
• Front seat and Rear seat
• Seat belts
• Body styling components
• Bumpers
• Cabriolet hood components
  
• Hood catches
• Hood handle
• Header seal
• Cantrail tensioning cable
• Hood assembly
• Hood frame
• Hood cover

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Language: English
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