TRABANT 601 Factory Workshop Manual: A Deep Dive into Classic Car Maintenance

For enthusiasts of the iconic TRABANT 601, understanding its intricate mechanics is key to preserving its legacy. The TRABANT 601 Factory Workshop Manual, available as a PDF download in both English and German editions, serves as an indispensable resource for owners, mechanics, and restorers alike. This comprehensive manual provides detailed instructions and technical information, enabling users to perform everything from basic maintenance to complete overhauls.

This manual is a step-by-step guide covering virtually every aspect of the vehicle. Here's a detailed breakdown of the topics covered:

Engine:

• Technical Information: Specs, torque settings, diagrams

• Special Tools: Necessary tools to properly work on the engine

• Completely Removing Engine and Gearbox: Step-by-step instructions for removal

• Dismantling the Engine: Detailed process for complete disassembly

• Assembling the Engine: Proper assembly techniques to ensure reliability

• Mounting the Engine: Procedures for correctly installing the engine

• Completely Removing and Mounting the Power Plant: Comprehensive guide for the entire unit

• Repairs at the Engine: Troubleshooting and repair procedures

• Replacement of the V-belt: Instructions on how to replace a V-belt

• Changing V-belt Pulleys: Proper tools and techniques

• Replacement of the Small-end Bushings: Complete guide

• Carburetor 28 HB 2-7: Exploded views and detailed explanations

  • Dismantling and Mounting the Carburetor: Step-by-step instructions for carburetor work

  • Starter System: How the system works, and maintenance.

  • Idling System: The importance and what to look for

  • Main Jet System: The relationship with the fuel

  • Carburetor Tuning: Optimizing performance

  • Adjustment of the Fuel Level: Fine-tuning fuel delivery

  • Slow Running Adjustment: Achieving smooth idling

Clutch:

• Dismantling and Mounting the Clutch: Detailed procedures

• Replacing the Clutch Pressure Ring: Step-by-step replacement

Gearbox:

• Special Tools: What tools are needed to work on the gearbox

• Removing and Mounting the Gearbox: Step-by-step instructions

• Dismantling the Gearbox: Complete disassembly process

• Dismantling and Assembling the Drive Shaft: A detailed guide

  • Dismantling: How to take the parts off

  • Assembling: How to put the parts back on

• Dismantling and Assembling the Differential Gear: Essential procedures

• Assembling the Gearbox: Ensuring proper function and longevity

Chassis:

• Special Tools: Specific tools for chassis work

• Steering:

  • Dismounting and Mounting the Steering Gear: Detailed instructions

  • Dismantling the Steering Gear: Complete disassembly process

  • Assembling the Steering Gear: Correct assembly techniques

  • Removing and Fitting the Steering Wheel: Simple but important procedure

• Front Axle:

  • Dismounting and Mounting the Front Axle Drive: Complete guide

  • Dismantling the Wheel Drive: Detailed disassembly

  • Replacement of the Swivel Bearing Bush: Essential maintenance

  • Assembling the Wheel Drive: Proper assembly

  • Toe-in at the Front Axle: Proper adjustment for handling

  • Camber at the Front Axle: Adjusting wheel alignment

  • Checking the Wheel Base: Ensuring proper geometry

• Rear Axle: Complete guide for rear axle work

  • Dismounting and Mounting the Rear Axle

  • Dismounting and Mounting the Wishbones

Springs:

• Front Spring:

  • Dismounting and Mounting the Front Spring

  • Replacement of the Silent Bushes of the Front Spring

• Rear Spring:

  • Dismounting and Mounting the Rear Spring

Shock Absorber:

• Care and Maintenance: Key to longevity

• Dismounting and Mounting the Shock-Absorber

• Dismantling and Assembling the Shock Absorber

Brakes:

• Dismounting and Mounting the Brake Master Cylinder

• Replacement of the Brake Shoes

• Replacement of the Wheel Brake Cylinders

• Bleeding the Brake System

• Adjustment of the Hand Brake

• Maintenance of the Brake System

Car Body:

• Sealing:

  • Door Sealing

  • Roof Sealing

  • Rear Sealing

  • Sealing the Window Panes

  • Sealing at the Splash-guard

  • Sealing at the Moldings

• Repair of the Frame Members

• Repair of Parts of Thermosetting Plastic

• Changing the Front, Rear and Tonneau Glass Panes

• Removing and Fitting the Crank-operated Window

• Changing the Door Lock and the Door Outer Handle

• Changing the Instrument Panel

• Cavity Preservation and Treatment of the Underside of the Bottom

Electrical Equipment:

• Ignition:

  • Ignition Timing

  • Ignition Faults

  • Maintenance of the Ignition System

• Changing the Starter

• Dynamo:

  • Changing the Dynamo

  • Checking Dynamo and Regulator

• Battery:

  • Charging the Battery

  • Maintenance and Servicing the Battery

• Changing the Flasher Unit

• Changing the Flashing-light Switch

• Changing the Windscreen Wiper Motor

• Replacement of Fuses

• Replacement of the Rotary Switch

• Replacement of the Rear Lighting Fittings

• Headlamps:

  • Replacement of Headlamps

  • Focusing the Headlamp

• Faults in the Electrical Equipment:

  • Starter Runs Too Slowly

  • Dynamo Fails to Charge

  • Horn Not Loud Enough

Hycomat (if applicable):

• Description and Mode of Action

• Adjustments at the Hycomat

• Checking the Electrical Equipment

• Maintenance of the Hycomat

Whether you're tackling a complete restoration or simply performing routine servicing, the TRABANT 601 Factory Workshop Manual is an invaluable asset. Its detailed instructions, diagrams, and technical specifications empower owners to maintain and repair their vehicles with confidence. Acquiring this PDF download is a crucial step for anyone committed to preserving the legacy of this unique and beloved automobile.

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Language: English 

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