Ford 3.7L Ti-VCT V6 2011–2019 Engine Rebuild Manual | PDF Download

Ford 3.7L Ti-VCT V6 Engine Rebuild & Overhaul Manual covering mechanical servicing, repairs, engine removal, disassembly, inspection, rebuilding and reassembly.

• Step-by-step servicing and repair procedures – making it easy to carry out repairs
• Detailed illustrations and diagrams – making repair procedures easier to understand
• Specifications – including torque settings, clearances, capacities and adjustment information
• Diagnostic and fault-finding information – to help overcome those annoying issues
• Repair procedures and remedies – covering everything from simple routine to more involved repairs
• Complete engine rebuilding information – including cylinder heads, valve train, timing system, crankshaft, bearings, pistons and connecting rods
• PDF format – for easy viewing on your computer, tablet or smart phone
• Over 1,150 pages of information

Models Include:

• Ford Edge Sport – 3.7L V6 2011–2014
• Ford Police Interceptor Sedan – 3.7L V6 2013–2019
• Ford Police Interceptor Utility – 3.7L V6 2013–2019

What’s Included in This Manual:

Engine Specifications

• Complete engine specifications
• Torque settings
• Fluid capacities
• Cylinder bore specifications
• Cylinder head specifications
• Valve and valve seat clearances
• Camshaft specifications
• Crankshaft specifications
• Main and connecting rod bearing clearances
• Piston and piston ring clearances

Engine Diagnosis and Inspection

• Engine mechanical checks
• Valve clearance checks and adjustment
• Cylinder block inspection
• Cylinder head inspection
• Crankshaft inspection
• Connecting rod inspection
• Piston and piston ring inspection
• Bearing inspection
• Checking engine parts for wear or damage

Engine Removal and Installation

• Engine removal procedures
• Engine installation procedures
• Engine mounts and brackets
• Engine and transaxle separation
• Engine lifting and supporting procedures
• Reconnecting engine systems after installation

Engine Disassembly and Reassembly

• Complete engine disassembly
• Cleaning and preparing engine parts
• Cylinder block preparation
• Engine reassembly procedures
• Gasket and sealing surface preparation
• Sealant application
• Reassembly sequences and torque procedures

Cylinder Heads and Valve Train

• Cylinder head removal and installation
• Cylinder head inspection
• Cylinder head gaskets
• Intake and exhaust valves
• Valve springs, retainers and seals
• Valve tappets
• Valve clearance checking and adjustment
• Camshafts
• Camshaft removal and installation
• Variable camshaft timing
• Valve train inspection and repair

Timing Chains and Camshaft Timing

• Primary timing chain
• Secondary timing chains
• Timing chain guides
• Timing chain tensioners
• Camshaft timing
• Variable camshaft timing units
• Timing component removal and installation
• Correct timing alignment and assembly

Cylinder Block

• Cylinder block disassembly
• Cylinder bore inspection
• Main bearing areas
• Block sealing surfaces
• Cleaning oil and coolant passages
• Block inspection before rebuilding

Crankshaft and Main Bearings

• Crankshaft removal and installation
• Crankshaft inspection
• Main bearings
• Main bearing caps
• Thrust bearings
• Bearing clearance checks
• Crankshaft end play
• Front crankshaft seal
• Rear crankshaft seal
• Crankshaft pulley

Pistons and Connecting Rods

• Piston removal and installation
• Connecting rod removal and installation
• Piston rings
• Piston pins
• Connecting rod bearings
• Piston and cylinder bore clearances
• Piston ring gaps
• Connecting rod inspection
• Piston and connecting rod assembly

Lubrication System

• Engine oil pump
• Oil pump screen and pickup
• Oil pan
• Oil filter and adapter
• Oil pressure system
• Piston oil cooling jets
• Lubrication passages
• Oil seals and leak repairs

Cooling System

• Engine cooling system
• Coolant pump
• Thermostat and housing
• Cooling system servicing
• Draining and refilling
• Cooling system procedures associated with engine removal and repair

Intake and Exhaust

• Upper and lower intake manifolds
• Intake manifold removal and installation
• Exhaust manifolds
• Gaskets and seals
• Removal and installation procedures

Accessory Drive

• Accessory drive belt
• Belt tensioner
• Crankshaft pulley
• Generator mounting
• Air-conditioning compressor mounting
• Removal and installation procedures required during engine repairs

Please Note:

This manual covers the transverse-mounted 3.7L Ti-VCT Cyclone V6 engine used in the Ford Edge Sport and Ford Police Interceptor Sedan and Utility models and years listed above.

This manual does not cover the longitudinal 3.7L engine installations used in the Ford F-150, Ford Transit or Ford Mustang.