FORD Falcon BW35, C4 & FMX Automatic Transmission Rebuild Manual | PDF Download
FORD Falcon BW35, C4 & FMX Automatic Transmission Genuine Comprehensive Rebuild & Service Manual | PDF Download
This Manual has been prepared to provide both fully qualified and the less experienced mechanics with necessary information for the correct maintenance and rebuild instructions for the Ford Falcon BW35, C4 & FMX Automatic Transmissions.
Easy download to your Desktop PC (Mac or Windows), Laptop, Tablet, Smart Phone, iPhone, iPad
This manual is for the servicing and rebuilding of:
- Borg Warner 35 Automatic
- C4 Automatic
- FMX Automatic
This Overhaul Manual includes:
-
BORG-WARNER AUTOMATIC TRANSMISSION
-
DESCRIPTION AND OPERATION
- TORQUE CONVERTER
- EPICYCLIC GEAR TRAIN
- MULTIPLATE CLUTCHES
- INHIBITOR SWITCH
- CONTROL SYSTEM
- OIL PUMP
- PRIMARY REGULATOR VALVE
- SECONDARY REGULATOR VALVE
- GOVERNOR
- HYDRAULIC CIRCUITS AND POWER FLOW
-
DIAGNOSIS AND TESTING
- TRANSMISSION FLUID LEVEL CHECK
- TRANSMISSION FLUID LEAKAGE CHECKS
- FLUID LEAKAGE CONVERTER AREA
- ENGINE IDLE SPEED CHECK
- MANUAL LINKAGE CHECKS
- DOWNSHIFT CABLE CHECKS
- INITIAL ENGAGEMENT CHECKS
- TRANSMISSION OPERATION CHECKS
- CONTROL PRESSURE TESTS
- SHIFT POINT CHECKS
- ROAD TEST PROCEDURES
- AIR PRESSURE CHECKS
- FORWARD CLUTCH (FRONT)
- GOVERNOR
- REVERSE-HIGH CLUTCH (REAR)
- INTERMEDIATE SERVO (FRONT)
- LOW-REVERSE SERVO (REAR)
- DIAGNOSIS GUIDE
-
IN CAR ADJUSTMENT
- PRELIMINARY ADJUSTMENTS FLUID LEVEL
- ACCELERATOR LINKAGE AND DOWN SHIFT VALVE CONTROL CABLE
- TABLE OF SHIFT SPEEDS
- SLOW-RUNNING ADJUSTMENT
- FRONT BRAKE BAND
- REAR BRAKE BAND
- STARTER INHIBITOR SWITCH
- TRANSMISSION FLUID DRAIN AND REFILL
- OIL COOLER FLUSHING PROCEDURE
- OIL COOLER TUBE REPLACEMENT
- GEAR SHIFT LINKAGE COLUMN SHIFT
- CONSOLE SHIFT
- OIL COOLER FLUSHING PROCEDURE
- OIL COOLER TUBE REPLACEMENT
- CLEANING AND INSPECTION
- REMOVAL AND INSTALLATION
-
MAJOR REPAIR OPERATIONS
- TO REMOVE THE VALVE BODIES ASSEMBLY
- TO DISMANTLE THE VALVE BODIES
- REASSEMBLING THE VALVE BODIES
- TO REFIT THE VALVE BODIES ASSEMBLY
- THE SUB-ASSEMBLIES FRONT PUMP
- FRONT CLUTCH AND INPUT SHAFT ASSEMBLY
- REAR CLUTCH AND FORWARD SUN GEAR ASSEMBLY
- FRONT SERVO
- REAR SERVO
- GOVERNOR
- TO REASSEMBLE THE TRANSMISSION
- REAR ADAPTOR
-
DESCRIPTION AND OPERATION
-
C4 AUTOMATIC TRANSMISSION
-
DIAGNOSIS AND TESTING
- COMMON ADJUSTMENTS AND REPAIRS
- CLEANING AND INSPECTION
- DESCRIPTION AND OPERATION
-
IN-CAR ADJUSTMENTS AND REPAIRS
- CONTROL LINKAGE ADJUSTMENTS
- THROTILE ADJUSTMENTS
- DOWNSHIFT ROD ADJUSTMENT
- DOWNSHIFT CABLE ADJUSTMENT
- MANUAL LINKAGE ADJUSTMENT COLUMN SHIFT
- CONSOLE SHIFT
- NEUTRAL START SWITCH ADJUSTMENT
- BAND ADJUSTMENTS INTERMEDIATE BAND
- LOW -REVERSE BAND
- OIL PAN AND CONTROL VALVE BODY REPLACEMENT
- INTERMEDIATE SERVO REPAIR
- LOW-REVERSE SERVO PISTON REPLACEMENT
- EXTENSION HOUSING BUSHING AND REAR SEAL REPLACEMENT
- EXTENSION HOUSING AND GOVERNOR REPLACEMENT REMOVAL AND INSTALLATION
-
MAJOR REPAIR OPERATIONS
- DISASSEMBLY OF TRANSMISSION
- TRANSMISSION END PLAY CHECK
- REMOVAL OF CASE AND EXTENSION HOUSING PARTS
- PARTS REPAIR OR REPLACEMENT
- TRANSMISSION CASE AND LINKAGE REPAIR
- CONTROL VALVE BODY
- FRONTPUMP
- REVERSE- HIGH CLUTCH
- FORWARD CLUTCH
- FORWARD CLUTCH HUB AND RING GEAR
- INPUT SHELL AND SUN GEAR
- REVERSE RING GEAR AND HUB
- GOVERNOR AND OIL DISTRIBUTOR
- BUSHING REPLACEMENT
- ASSEMBLY OF TRANSMISSION
-
DIAGNOSIS AND TESTING
-
F.M.X. AUTOMATIC TRANSMISSION
-
DIAGNOSIS AND TESTING
- TRANSMISSION FLUID LEVEL CHECK
- FLUID AERATION CHECK
- TRANSMISSION FLUID LEAKAGE CHECK
- FLUID LEAKAGE IN CONVERTER AREA
- CONVERTER LEAKAGE CHECK
- ENGINE IDLE SPEED CHECK
- MANUAL LINKAGE CHECKS
- CONTROL PRESSURE AND VACUUM DIAPHRAGM UNIT CHECK
- VACUUM UNIT CHECK
- CONTROL PRESSURE TESTS
- CONTROL PRESSURE IS EXTREMELY ERRATIC
- VACUUM DIAPHRAGM ADJUSTMENT STALL TEST
- SHIFT POINT CHECKS
- AIR PRESSURE CHECKS
- HYDRAULIC SYSTEM BENCH TESTS
- DIAGNOSIS GUIDE
-
COMMON ADJUSTMENTS AND REPAIRS
- TRANSMISSION FLUID LEVEL CHECK
- TRANSMISSION FLUID DRAIN AND REFILL
- OIL COOLER FLUSHING PROCEDURE
- CLEANING AND INSPECTION
-
DESCRIPTION
- OPERATION
- TORQUE CONVERTER
- PLANETARY GEAR TRAIN, CLUTCHES, BANDS AND SERVOS
- PLANETARY GEAR TRAIN
- FRONT CLUTCH
- REAR CLUTCH
- FRONT BAND AND SERVO
- REAR BAND AND SERVO
- POWER FLOWS
- HYDRAULIC CONTROL SYSTEM
- OIL COOLING AND LUBRICATING SYSTEM
-
IN-CAR ADJUSTMENT AND REPAIRS
- CONTROL LINKAGE ADJUSTMENTS
- MANUAL LINKAGE ADJUSTMENT
- INHIBITOR SWITCH ADJUSTMENT
- NEUTRAL START SWITCH REPLACEMENT
- GEAR SHIFT LINKAGE
- BAND ADJUSTMENTS
- EXTENSION HOUSING AND GOVERNOR REPLACEMENT
- OIL PAN AND CONTROL VALVE BODY REPLACEMENT
- PRESSURE REGULATOR REPLACEMENT
- FRONT SERVO REPLACEMENT
- REAR SERVO REPLACEMENT
- EXTENSION HOUSING BUSHING AND REAR SEAL REPLACEMENT
- PARKING PAWL REPLACEMENT
-
REMOVAL AND INSTALLATION
- TRANSMISSION AND CONVERTER REPLACEMENT
-
MAJOR REPAIR OPERATIONS
- DISASSEMBLY OF TRANSMISSION
- PARTS REPAIR AND REPLACEMENT
- OUTPUT SHAFT BUSHING REPLACEMENT
- REAR CLUTCH
- FRONT CLUTCH
- FRONT PUMP
- REAR SUPPORT BUSTLING REPLACEMENT
- PRESSURE REGULATOR
- CONTROL VALVE BODY
- GOVERNOR
- FRONT SERVO
- REAR SERVO
- TRANSMISSION CASE LINKAGE REPAIR
- TRANSMISSION CASE BUSHING REPLACEMENT
- ASSEMBLY OF TRANSMISSION
- CLUTCH ASSEMBLIES
- CENTER SUPPORT
- REAR SUPPORT
- GOVERNOR
- EXTENSION HOUSING
- FRONTPUMP
- TRANSMISSION ENDPLAY CHECK
- FRONT SERVO
- REARSERVO
- PRESSURE REGULATOR BODY
- CONTROL VALVE BODY
- FRONT AND REAR BAND ADJUSTMENTS
- VACUUM DIAPHRAGM UNIT
- FLUID FILTER AND OIL PAN
-
DIAGNOSIS AND TESTING
- SPECIFICATIONS
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