Ford 6.7L V8 Turbocharged Diesel Super Duty 2011–2014 Engine Rebuild Manual | PDF Download

Ford F-250 F-350 F-450 F-550 Super Duty 6.7L Power Stroke V8 Diesel 2011–2014 Engine Rebuild & Overhaul Manual covering mechanical engine repairs, dismantling, inspection, rebuilding and reassembly.

• Step-by-step engine repair and rebuilding procedures – making it easy to carry out repairs
• Detailed illustrations and diagrams – making repair procedures easier to understand
• Specifications – including torque settings, engine clearances, tolerances and adjustment information
• PDF format – for easy viewing on your computer, tablet or smart phone
• Fully bookmarked – so you can find what you need
• Over 390 pages of detailed engine repair and rebuilding information

Models Include:

• Ford F-250 Super Duty 6.7L Power Stroke V8 Diesel – 2011–2014
• Ford F-350 Super Duty 6.7L Power Stroke V8 Diesel – 2011–2014
• Ford F-450 Super Duty 6.7L Power Stroke V8 Diesel – 2011–2014
• Ford F-550 Super Duty 6.7L Power Stroke V8 Diesel – 2011–2014

What’s Included in This Manual:

6.7L Power Stroke V8 Diesel Engine

• Complete mechanical engine repair and rebuilding procedures
• Engine dismantling and reassembly
• Engine removal and installation
• Mechanical engine inspection procedures
• Engine specifications and tolerances
• Torque settings and tightening sequences
• Cylinder heads and valve gear
• Camshaft and related parts
• Cylinder block
• Crankshaft and main bearings
• Pistons and connecting rods
• Piston rings and pins
• Engine lubrication
• Engine seals and gaskets
• Complete engine rebuild information

Engine Specifications

• Bore and stroke
• Compression ratio
• Cylinder bore specifications
• Cylinder bore wear limits
• Cylinder head specifications
• Valve and valve seat specifications
• Valve stem and guide clearances
• Camshaft specifications and clearances
• Crankshaft journal specifications
• Crankshaft end play
• Main bearing clearances
• Connecting rod bearing clearances
• Piston-to-cylinder bore clearances
• Piston pin specifications
• Piston ring specifications and clearances
• Engine oil pressure specifications
• Inspection limits and tolerances

Torque Settings and Tightening Sequences

• Cylinder head tightening procedures
• Main bearing cap tightening procedures
• Connecting rod tightening procedures
• Camshaft fasteners
• Engine front cover fasteners
• Oil pump and lubrication system fasteners
• Intake and exhaust manifold fasteners
• Engine mounting fasteners
• High-pressure fuel injection pump mounting
• Torque-to-yield fasteners where applicable
• Staged tightening procedures
• Torque settings and tightening sequences throughout the engine rebuild

Cylinder Heads and Valve Gear

• Cylinder head removal and installation
• Cylinder head dismantling and assembly
• Cylinder head inspection
• Cylinder head sealing surfaces
• Valves and valve seats
• Valve guides
• Valve springs
• Valve stem seals
• Rocker arm assemblies
• Push rods
• Valve gear inspection
• Cylinder head gaskets
• Cylinder head bolt replacement and tightening procedures
• Reassembly procedures

Camshaft

• Camshaft removal and installation
• Camshaft inspection
• Camshaft bearings
• Camshaft bearing clearances
• Camshaft end play
• Camshaft thrust plate
• Camshaft gear
• Camshaft lubrication during assembly
• Inspection for wear or damage
• Installation during engine rebuilding

Cylinder Block

• Cylinder block dismantling
• Cylinder block inspection
• Cylinder bores
• Cylinder bore specifications and limits
• Main bearing areas
• Cylinder block sealing surfaces
• Block plugs
• Piston cooling tubes
• Cleaning and preparation for rebuilding
• Inspection before engine reassembly

Crankshaft and Main Bearings

• Crankshaft removal and installation
• Crankshaft inspection
• Main bearing journals
• Connecting rod journals
• Crankshaft journal specifications
• Journal wear limits
• Crankshaft end play
• Main bearings
• Main bearing clearances
• Main bearing caps
• Main bearing thrust washers
• Crankshaft seals
• Bearing installation
• Crankshaft installation during engine assembly

Pistons and Connecting Rods

• Piston removal and installation
• Piston inspection
• Piston-to-cylinder bore clearances
• Piston pins
• Piston rings
• Piston ring clearances
• Connecting rods
• Connecting rod inspection
• Connecting rod bearings
• Bearing clearances
• Connecting rod installation
• Piston and connecting rod assembly
• Installation during engine rebuilding

Engine Lubrication

• Engine lubrication system
• Oil pump
• Oil pump removal and installation
• Oil pickup
• Oil pan
• Oil pressure specifications
• Oil pressure testing
• Piston cooling tubes
• Oil spray bars
• Engine oil passages
• Crankshaft and bearing lubrication
• Camshaft lubrication
• Engine seals and gaskets
• Inspection during engine rebuilding
• Fault finding and remedies for mechanical oil pressure and lubrication problems

Engine Seals and Gaskets

• Cylinder head gaskets
• Valve cover gaskets
• Intake manifold gaskets
• Exhaust manifold gaskets
• Crankshaft seals
• Engine front sealing
• Oil pan sealing
• O-rings and seals
• Cleaning and preparation of sealing surfaces
• Replacement of seals and gaskets during rebuilding
• Leak prevention during reassembly

Engine-Mounted Parts

• Intake manifolds
• Exhaust manifolds
• Turbocharger removal and installation as required during engine work
• Turbocharger oil and coolant connections
• Fuel injectors
• Fuel injector removal and installation
• High-pressure fuel injection pump removal and installation
• Glow plug removal and installation
• Engine wiring harness removal from the engine
• Coolant tubes and connections
• Engine-mounted brackets
• Removal and refitting of parts required during engine dismantling and installation

Engine Removal and Installation

• Preparing the engine for removal
• Body-off engine removal procedures
• Body-on engine removal procedures
• Disconnecting engine-mounted equipment
• Fuel system connections required for engine removal
• Cooling system connections
• Intake and exhaust connections
• Engine wiring harness removal
• Engine mounts and supports
• Engine lifting procedures
• Engine removal
• Engine installation
• Reconnecting engine-mounted parts
• Final installation procedures

Engine Dismantling

• Preparing the engine for dismantling
• Removing intake and exhaust parts
• Removing turbocharger-related parts
• Removing fuel injectors and glow plugs
• Removing high-pressure fuel injection pump
• Removing valve covers
• Removing rocker arm assemblies and push rods
• Removing cylinder heads
• Removing camshaft and related parts
• Removing pistons and connecting rods
• Removing crankshaft and bearings
• Removing piston cooling tubes
• Cylinder block preparation
• Inspection of parts during dismantling

Engine Reassembly

• Preparing parts for engine assembly
• Installing camshaft and related parts
• Installing crankshaft and main bearings
• Installing pistons and connecting rods
• Installing piston cooling tubes
• Installing cylinder heads
• Installing rocker arms and push rods
• Installing valve covers
• Installing high-pressure fuel injection pump
• Installing fuel injectors and glow plugs
• Refitting intake and exhaust parts
• Refitting engine-mounted equipment
• Correct torque settings and tightening sequences
• Lubricating parts during assembly
• Final engine assembly procedures

Mechanical Engine Diagnosis and Inspection

• Mechanical engine condition checks
• Engine noise diagnosis
• Oil pressure testing
• Compression-related checks
• Internal engine wear
• Cylinder and piston condition
• Crankshaft and bearing condition
• Cylinder head and valve condition
• Inspection for wear or damage
• Oil leaks and oil consumption
• Repair and replacement information

Please Note:

This manual covers the First-Generation 6.7L Power Stroke V8 Diesel engine used in 2011–2014 Ford F-250, F-350, F-450 and F-550 Super Duty models. It focuses on the mechanical engine and provides detailed information for repairs, dismantling, inspection, rebuilding and reassembly.

This manual does not cover the mechanically revised 2015 and newer 6.7L Power Stroke engines.