Holden 132.5 cu. in. Grey Motor Engine Workshop Manual | PDF Download

Holden 138 cu. in. Grey Motor 1960–1963 Engine Rebuild Manual | PDF Download

Description

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Holden 138 cu. in. Grey Motor 1960–1963 Engine Rebuild & Overhaul Manual covering servicing, maintenance, repairs, fault finding and complete engine rebuilding.

Step-by-step servicing and repair procedures – making it easy to carry out repairs
Detailed illustrations and diagrams – making repair procedures easier to understand
Specifications – including torque settings, clearances and adjustment information
Diagnostic and fault-finding information – to help overcome those annoying issues
Repair procedures and remedies – covering everything from simple routine to more involved repairs
PDF format – for easy viewing on your computer, tablet or smart phone
Bookmarked – so you can find what you need

Models Include:

Holden FB – 138 cu. in. Grey Motor
Holden EK – 138 cu. in. Grey Motor
Holden EJ – 138 cu. in. Grey Motor

What’s Included in This Manual:

Engine Servicing & Maintenance

Engine maintenance and servicing procedures
Engine tune-up procedures
Compression testing
Engine lubrication
Valve clearance adjustment
Valve timing checks
Engine ventilation
Intake and exhaust manifolds
Engine mountings
Routine engine checks and adjustments
Checking engine performance problems

Cylinder Heads & Valve Gear

Cylinder head removal and installation
Cylinder head cleaning and inspection
Checking cylinder head for cracks and damage
Valve removal and installation
Valve cleaning and inspection
Valve guide inspection and repairs
Valve seat servicing
Valve refacing
Valve lapping
Valve spring inspection and testing
Rocker arms and shafts
Rocker arm inspection and assembly
Valve clearance adjustment
Cylinder head bolt tightening sequence

Camshaft & Timing

Camshaft removal and inspection
Camshaft bearings
Camshaft end play
Timing gears
Checking timing gear backlash
Timing gear removal and installation
Timing cover removal and installation
Timing cover oil seal replacement
Valve timing checks
Flywheel and ring gear inspection

Pistons, Cylinders & Connecting Rods

Piston and connecting rod removal
Piston inspection
Piston pin inspection and fitting
Piston ring inspection
Piston ring fitting
Checking piston ring clearances
Connecting rod inspection
Connecting rod alignment
Cylinder block inspection
Cylinder bore inspection
Cylinder boring
Cylinder honing
Checking piston-to-cylinder clearance
Cylinder and piston fitting
Installing piston and connecting rod assemblies

Crankshaft & Bearings

Crankshaft removal and installation
Crankshaft cleaning and inspection
Checking crankshaft journals
Checking crankshaft end play
Main bearing inspection
Connecting rod bearing inspection
Checking bearing clearances
Crankshaft and bearing fitting
Flywheel removal and installation
Flywheel inspection
Ring gear inspection and replacement

Lubrication & Engine Seals

Engine lubrication system
Oil pump removal and installation
Oil pump dismantling
Oil pump cleaning and inspection
Oil pump assembly
Oil pump drive
Oil pressure relief valve
Cleaning engine oil passages
Timing cover oil seal replacement
Engine oil pan installation
Engine sealing procedures

Fuel System & Carburettor

Carburettor operation
Carburettor servicing and adjustments
Carburettor removal and dismantling
Carburettor cleaning and inspection
Carburettor assembly and installation
Checking and adjusting fuel level
Idle adjustment
Accelerator pump adjustment
Air cleaner servicing
Fuel pump operation and servicing
Vacuum pump operation and servicing
Fuel and vacuum pump testing
Fuel system service checks
Fuel system fault finding

Complete Engine Rebuilding

Engine removal
Engine dismantling
Cylinder block cleaning and inspection
Cylinder bore inspection
Cylinder boring and honing
Cylinder and piston fitting
Cylinder head servicing
Valve and valve seat servicing
Camshaft and timing gear inspection
Piston and connecting rod servicing
Piston ring fitting
Crankshaft inspection
Main and connecting rod bearing inspection
Oil pump servicing
Complete engine assembly
Engine installation

Fault Finding & Diagnosis

Lack of engine power
Excessive oil consumption
Hard starting
Poor starting and detonation
Rough engine operation
Engine misses on acceleration
Engine noise
Compression problems
Fuel system problems
Carburettor problems
Fuel pump problems
Vacuum pump problems
Inspection procedures for worn or damaged engine parts
Fault finding, probable causes and remedies

Specifications & Workshop Information

138 cu. in. six-cylinder engine specifications
Engine adjustment information
Valve clearances
Valve timing information
Cylinder and piston specifications
Piston and piston ring clearances
Connecting rod information
Crankshaft and bearing information
Camshaft and timing gear information
Lubrication information
Carburettor adjustment information
Fuel system information

Please Note:
This engine manual has been extracted from an original Holden Workshop Manual covering the 48-215, FJ, FE and FC models plus the later 138 cu. in. FB, EK, EJ engine.

File Format: PDF

Language: English

Print: Print the complete manual or just the pages you require

Bookmarked: Bookmarked for easy navigation

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