Lincoln 3.5L EcoBoost V6 2010–2019 Engine Rebuild Manual | PDF download

Lincoln 3.5L EcoBoost V6 2010–2019 Engine Rebuild & Overhaul Manual covering mechanical engine repairs, dismantling, inspection, rebuilding and reassembly.

• Step-by-step engine repair and rebuilding procedures – making it easy to carry out repairs
• Detailed illustrations and diagrams – making repair procedures easier to understand
• Specifications – including torque settings, clearances, tolerances and adjustment information
• In-vehicle engine repairs – covering a wide range of mechanical engine repairs
• Repair procedures – covering everything from routine engine repairs to a complete rebuild
• PDF format – for easy viewing on your computer, tablet or smart phone
• Over 770 pages of engine repair and rebuilding information

Models Include:

• Lincoln MKS – 3.5L EcoBoost V6 – 2010–2016
• Lincoln MKT – 3.5L EcoBoost V6 – 2010–2019

What’s Included in This Manual:

3.5L EcoBoost V6 Engine

• Complete mechanical engine repair information
• Engine dismantling and reassembly
• Engine component removal and installation
• Detailed illustrations throughout repair procedures
• Engine identification information
• Engine construction and operating information

Engine Specifications

• Bore and stroke
• Compression ratio
• Oil pressure specifications
• Cylinder head specifications
• Valve and valve guide clearances
• Valve spring specifications
• Camshaft specifications
• Cylinder bore specifications
• Crankshaft specifications
• Main bearing clearances
• Connecting rod specifications
• Piston and cylinder bore clearances
• Piston ring specifications
• Crankshaft end play
• Bearing selection information

Torque Settings and Tightening Sequences

• Cylinder head bolt tightening sequences
• Main bearing bolt tightening sequences
• Connecting rod bolt procedures
• Camshaft and timing component tightening procedures
• Crankshaft pulley tightening procedure
• Engine front cover fasteners
• Oil pump and oil pan fasteners
• Intake and exhaust fasteners
• Turbocharger mounting and oil line fasteners

Cylinder Heads and Valve Gear

• Cylinder head removal and installation
• Cylinder head dismantling and assembly
• Intake and exhaust valves
• Valve springs and retainers
• Valve stem seals
• Valve tappets
• Valve clearance checking and adjustment
• Cylinder head inspection
• Cylinder head gasket replacement
• Cylinder head tightening sequences

Camshafts

• Camshaft removal and installation
• Camshaft bearing caps
• Camshaft inspection information
• Camshaft clearances and specifications
• Variable camshaft timing components
• Camshaft timing procedures

Timing Chains and Sprockets

• Primary timing chain
• Secondary timing chains
• Timing chain guides
• Timing chain tensioners
• Camshaft sprockets
• Crankshaft timing
• Timing mark alignment
• Timing chain removal and installation
• Checking correct timing during assembly

Cylinder Block

• Complete cylinder block dismantling
• Cylinder bore specifications
• Cylinder bore inspection
• Block sealing surfaces
• Main bearing bores
• Cleaning and preparation for assembly
• Lower engine block assembly

Crankshaft and Main Bearings

• Crankshaft removal and installation
• Main bearing caps
• Main bearing removal and installation
• Main bearing selection
• Crankshaft thrust bearings
• Crankshaft end play
• Bearing clearances
• Main bearing cap tightening sequences

Pistons and Connecting Rods

• Piston and connecting rod removal
• Piston and connecting rod installation
• Connecting rod bearings
• Connecting rod caps
• Piston pins
• Piston-to-cylinder bore clearances
• Connecting rod bearing clearances
• Connecting rod tightening procedures

Piston Rings

• Compression rings
• Oil control rings
• Piston ring end gaps
• Piston ring groove clearances
• Ring positioning during assembly
• Piston ring specifications

Engine Lubrication

• Engine lubrication system
• Oil pump operation
• Oil pump removal and installation
• Oil pump pickup
• Oil pressure information
• Oil pan removal and installation
• Oil seals and sealing surfaces

Engine Cooling

• Timing-chain-driven coolant pump
• Coolant pump removal and installation
• Thermostat housing
• Engine coolant connections
• Cooling system components associated with engine removal and repair

Turbochargers

• Turbocharger removal and installation procedures associated with engine repairs
• Turbocharger oil supply connections
• Turbocharger oil return connections
• Turbocharger coolant connections
• Turbocharger-to-exhaust manifold fasteners
• Turbocharger mounting procedures

Intake and Exhaust

• Intake manifold removal and installation
• Exhaust manifold removal and installation
• Exhaust manifold fasteners
• Intake system components associated with engine repairs
• Gaskets and sealing surfaces

Engine Seals and Gaskets

• Front crankshaft seal
• Rear crankshaft seal
• Cylinder head gaskets
• Valve cover sealing
• Engine front cover sealing
• Oil pan sealing
• Seal removal and installation
• Preparation of gasket and sealing surfaces

Engine Removal and Installation

• Engine and transaxle removal procedures
• Engine mounting points
• Engine lifting procedures
• Removal of associated engine connections
• Installation procedures and tightening information

Engine Dismantling

• Cylinder heads and valve gear
• Timing chains and guides
• Pistons and connecting rods
• Main bearing caps
• Crankshaft and bearings
• Lubrication components
• Complete preparation of the cylinder block for inspection and rebuilding

Engine Reassembly

• Main bearing selection and installation
• Crankshaft installation
• Crankshaft end play checking
• Piston and connecting rod installation
• Cylinder head assembly and installation
• Timing chain installation and alignment
• Oil pump installation
• Engine sealing procedures
• Detailed staged torque and tightening sequences

Please Note:

This manual covers the transverse-mounted 3.5L EcoBoost/GTDI V6 engine used in the Ford and Lincoln models listed above. It is intended for the passenger car, crossover and Police Interceptor applications using this engine configuration.

It does not cover the longitudinal 3.5L EcoBoost engine installation used in the Ford F-150, Ford Transit or Ford Expedition or Lincoln Navigator.