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MERCEDES BENZ M116.98 (3.5 Litre V8) and M117.98 (4.5 Litre V8) 1971-1980 Engine Rebuild Shop Manual | carmanualsdirect

MERCEDES BENZ M116.98 (3.5 Litre V8) and M117.98 (4.5 Litre V8) 1971-1980 Engine Rebuild Shop Manual

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MERCEDES BENZ M116.98 (3.5 Litre V8) and M117.98 (4.5 Litre V8) 1971-1980 Engine Rebuild Shop Manual

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Factory Mercedes Benz STAR Classic Shop Manual features easy to follow instructions, photos and diagrams on the service and repair of the Mercedes-Benz M116.98 and M117.98 engines.

These engines were used in the following Mercedes Benz Models manufactured from 1971 - 1980:

  • Mercedes Benz 300SEL 3.5 109 Series
  • Mercedes Benz 280SE 3.5 Coupe 111 Series
  • Mercedes Benz 280SE 3.5 Convertible 111 Series
  • Mercedes Benz 280SE 4.5 108 Series
  • Mercedes Benz 280SEL 4.5 108 Series
  • Mercedes Benz 300SEL 4.5 109 Series
  • Mercedes Benz 450SE 116 Series
  • Mercedes Benz 450SEL 116 Series
  • Mercedes Benz 450SL 107 Series
  • Mercedes Benz 450SLC 107 Series

    See below for a more detailed list of topics covered in this Factory Mercedes Benz Manual

    • Engines M116.98 (3.5 V8) and M117.98 (4.5 V8) 

      • Engine Checks
        • Checking compression pressure
        • Checking cylinders for leaks
        • Evaluation of cylinder bores
        • Measuring oil consumption
      • Engine removal and dismantle
        • Removal and installation of engine
        • Removal and installation of pistons
        • Checking, renewing and tightening connecting rod bolts
        • Checking and reconditioning of crankshaft
        • Measuring, boring and honing cylinder bores
        • Renewing front crankshaft radial sealing ring
        • Removal and installation of crankshaft sprocket
        • Removing and installing flywheel and driven plate
        • Refinishing flywheel
        • Renewing ring gear
      • Cylinder Heads
        • Removal and installation of cylinder head
        • Facing cylinder head parting surface
        • Pressure testing cylinder head
        • Inspection and adjustment of valve clearance
        • Inspection and renewal of hydraulic valve clearance compensating elements
        • Renewal of threaded bushing with valve adjusting screw
        • Checking and adjusting of camshaft timing
        • Removal and installation of camshaft
        • Grinding camshaft bearing journals
        • Removal and installation of rocker arms
        • Removal and installation of valve springs
        • Removal and installation of valve springs
        • Replacement of valve stem seals
        • Checking and machining valves
        • Inspection and renewal of valve guides
        • Renewal of valve seat rings
        • Removal and installation, inspection of chain tensioner
        • Renewing timing chain
        • Removal and installation of tensioning rail
        • Removal and installation of slide rails
        • Removal and installation of intermediate sprocket distributor drive
        • Removal and installation of guide sprocket
      • Air cleaner and filter
        • Removal and installation of intake pipe, renewing gasket
        • Removal and installation of air cleaner
        • Removal and installation of air filter
      • V Belts
        • Notes concerning renewing and tensioning of V-belts
        • Replacing and tensioning V-belts
      • Ignition Distributor
        • Removal and installation of ignition distributor
        • Removal and installation of vacuum control unit on ignition distributor
        • Testing breakerless transistorized ignition system TSZ 4
      • Oil pump
        • Oil circuit, oil pressure, pressure relief and bypass valve, oil filter
        • Removal and installation of oil pump
      • Cooling System
        • Draining and filling-in of coolant -anti-freeze table
        • Cleaning the cooling system
        • Removal and installation of coolant thermostat
        • Removal and installation of coolant pump
        • Viscofan coupling, temperature-controlled
        • Viscofan coupling, speed-controlled
        • Removal and installation of radiator
        • Checking radiator or expansion tank cap
      • Engine Mounts
        • Removal and installation of engine mounts
        • Removal and installation of engine shock absorber
      • Exhaust System
        • Removal and installation of exhaust system
        • Removal and installation of exhaust manifold
      • Fuel System
        • Adjustment of idle speed
        • Checking fuel pressures and for internal leaks
        • Checking choke system
        • Checking injection valves
        • Removal and installation of injection valves
        • Renewing fuel hoses on injection valves
        • Adjusting throttle valve switch
        • Checking fuel pump relay
        • Renewing fuel distributor
        • Renewing air flow sensor
        • Renewing warm-up compensator
        • Removal and installation of fuel filter
        • Removal and installation of fuel pump
      • Ignition System
        • Renewing breaker points
        • Renewing breaker points

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